Industrial Assessment Centers
Assessment #OK0827
| Assessment Year | 2012 |
|---|---|
| SIC | 3728 |
| SIC Description | Aircraft Parts And Equipment, Nec |
| NAICS | 336413 |
| NAICS Description | Other Aircraft Parts and Auxiliary Equipment Manufacturing |
| Principal Product | Aircraft parts |
| Sales | $ 32,000,000 |
| # of Employees | 190 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 37,293 Pieces |
| Production Hrs. Annual | 2,210 |
| Location (State) | KS |
| Yearly Energy Cost | $ 518,989 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,887,640 kWh | $ 307,612 | $ 0.045 /kWh |
- Demand Charge |
19,532 kW | $ 157,940 | $ 8.09 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
7,709 MMBtu | $ 53,437 | $ 6.93 /MMBtu |
TOTAL ENERGY |
78,308 MMBtu | $ 518,989 | $ 6.63 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
215,579 kWh 150,956 kWh |
$ 10,796 $ 7,548 |
3.51 % 2.45 % |
$ 0.045 /kWh |
- Demand Charge |
1,089 kW 216 kW |
$ 8,812 $ 1,765 |
5.58 % 1.12 % |
$ 8.09 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,277 MMBtu 738 MMBtu |
$ 16,650 $ 5,118 |
31.16 % 9.58 % |
$ 6.93 /MMBtu |
TOTAL ENERGY |
4,487 MMBtu 2,285 MMBtu |
$ 36,258 $ 14,431 |
6.99 % 2.78 % |
$ 6.63 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 2,533 | 0.39 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 02 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 1,378 | $ 2,407 | 0.57 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 2,484 | 0.00 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 10,765 | $ 1,418 | 7.59 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 1,503 | $ 123 | 12.22 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 06 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 23,625 | $ 13,788 | 1.71 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 07 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 22,440 | $ 4,564 | 4.92 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 08 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 17,592 | $ 4,021 | 4.38 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 09 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 2,300 | $ 3,500 | 0.66 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 10 | view details |
INSTALL SET-BACK TIMERS | 2.6232 | I | $ 0 | $ 2,711 | 0.00 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 11 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 17,506 | $ 7,070 | 2.48 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 12 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | N | $ 7,800 | $ 1,889 | 4.13 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 13 | view details |
KEEP BOILER TUBES CLEAN | 2.1232 | N | $ 1,100 | $ 610 | 1.80 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 14 | view details |
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL | 2.7232 | I | $ 36,395 | $ 2,878 | 12.65 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
