Industrial Assessment Centers

Assessment #OK0826


Assessment Year 2012
SIC 3629
SIC Description Electrical Industrial Apparatus, Nec
NAICS 335999
NAICS Description All Other Miscellaneous Electrical Equipment and Component Manufacturing
Principal Product Aircraft fuel cells
Sales $ 10,000,000
# of Employees 250
Plant Area (Sq.Ft.) 450,000
Annual Production 3,300 Pieces
Production Hrs. Annual 3,300
Location (State) AR
Yearly Energy Cost $ 921,088

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,289,966 kWh $ 424,014 $ 0.080 /kWh

- Demand Charge

18,746 kW $ 109,852 $ 5.86 /kW

- Electricity Fees

- $ 0 -

Natural Gas

63,559 MMBtu $ 387,222 $ 6.09 /MMBtu

TOTAL ENERGY

117,782 MMBtu $ 921,088 $ 7.82 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

748,784 kWh
0 kWh
$ 60,015
$ 0
14.15 %
0.00 %
$ 0.080 /kWh

- Demand Charge

2,723 kW
0 kW
$ 15,956
$ 0
14.52 %
0.00 %
$ 5.86 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

8,344 MMBtu
0 MMBtu
$ 51,055
$ 0
13.18 %
0.00 %
$ 6.09 /MMBtu

TOTAL ENERGY

16,019 MMBtu
0 MMBtu
$ 127,026
$ 0
13.79 %
0.00 %
$ 7.82 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 N $ 27,016 $ 17,497 1.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,873 MMBtu $ 17,497 $ 6.09 /MMBtu

TOTAL ENERGY

2,873 MMBtu $ 17,497 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 106,879 $ 50,910 2.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

501,784 kWh $ 40,218 $ 0.080 /kWh

- Demand Charge

1,825 kW $ 10,692 $ 5.86 /kW

TOTAL ENERGY

5,143 MMBtu $ 50,910 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 38,900 $ 25,061 1.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

247,000 kWh $ 19,797 $ 0.080 /kWh

- Demand Charge

898 kW $ 5,263 $ 5.86 /kW

TOTAL ENERGY

2,532 MMBtu $ 25,061 -
04 view
details
COVER OPEN TANKS WITH FLOATING INSULATION 2.2513 N $ 0 $ 1,576 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

220 MMBtu $ 1,576 $ 6.09 /MMBtu

TOTAL ENERGY

220 MMBtu $ 1,576 -
05 view
details
REDUCE EXCESSIVE BOILER BLOWDOWN 2.1241 N $ 31,040 $ 13,280 2.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,120 MMBtu $ 6,820 $ 6.09 /MMBtu

TOTAL ENERGY

1,120 MMBtu $ 6,820 -

Water Disposal

380,000 Gal $ 2,280 $ 0 /Gal

Other Liquid (non-haz)

380,000 Gal $ 4,180 $ 0 /Gal

TOTAL WASTE

- $ 6,460 -
06 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 4,000 $ 4,630 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

760 MMBtu $ 4,630 $ 6.09 /MMBtu

TOTAL ENERGY

760 MMBtu $ 4,630 -
07 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 9,400 $ 20,532 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,371 MMBtu $ 20,532 $ 6.09 /MMBtu

TOTAL ENERGY

3,371 MMBtu $ 20,532 -