Industrial Assessment Centers
Assessment #OK0825
| Assessment Year | 2012 |
|---|---|
| SIC | 3061 |
| SIC Description | Mechanical Rubber Goods |
| NAICS | 326291 |
| NAICS Description | Rubber Product Manufacturing for Mechanical Use |
| Principal Product | Rubber Goods |
| Sales | $ 90,000,000 |
| # of Employees | 470 |
| Plant Area (Sq.Ft.) | 326,000 |
| Annual Production | 3,820 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | AR |
| Yearly Energy Cost | $ 3,265,684 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
27,163,800 kWh | $ 1,687,271 | $ 0.062 /kWh |
- Demand Charge |
54,391 kW | $ 519,429 | $ 9.55 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
199,504 MMBtu | $ 1,058,984 | $ 5.31 /MMBtu |
TOTAL ENERGY |
477,936 MMBtu | $ 3,265,684 | $ 6.83 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,969,262 kWh 340,938 kWh |
$ 122,096 $ 21,138 |
7.24 % 1.25 % |
$ 0.062 /kWh |
- Demand Charge |
663 kW 0 kW |
$ 6,335 $ 0 |
1.22 % 0.00 % |
$ 9.55 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
44,710 MMBtu 0 MMBtu |
$ 237,410 $ 0 |
22.42 % 0.00 % |
$ 5.31 /MMBtu |
TOTAL ENERGY |
64,895 MMBtu 3,495 MMBtu |
$ 365,841 $ 21,138 |
11.20 % 0.65 % |
$ 6.83 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REPLACE BOILER | 2.1224 | N | $ 1,085,000 | $ 228,516 | 4.75 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 68,775 | $ 7,541 | 9.12 | ||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 3,150 | $ 194 | 16.24 | ||||||||||||||||
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| 04 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | N | $ 65,000 | $ 19,699 | 3.30 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,500 | $ 12,478 | 0.12 | ||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 538 | $ 1,119 | 0.48 | ||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 450 | $ 2,300 | 0.20 | ||||||||||||||||
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| 08 | view details |
SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS | 2.2691 | N | $ 31,500 | $ 62,755 | 0.50 | ||||||||||||||||
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| 09 | view details |
SEPARATE CONTROLS OF AIR HANDLERS FROM AC/ HEATING SYSTEMS | 2.7262 | N | $ 15,683 | $ 15,683 | 1.00 | ||||||||||||||||
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| 10 | view details |
INSTALL SET-BACK TIMERS | 2.6232 | N | $ 937 | $ 929 | 1.01 | ||||||||||||||||
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| 11 | view details |
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS | 2.7491 | N | $ 406,800 | $ 8,292 | 49.06 | ||||||||||||||||
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| 12 | view details |
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS | 2.3132 | N | $ 0 | $ 6,335 | 0.00 | ||||||||||||||||
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