Industrial Assessment Centers
Assessment #OK0816
| Assessment Year | 2011 |
|---|---|
| SIC | 3566 |
| SIC Description | Speed Changers, Drives, And Gears |
| NAICS | 333612 |
| NAICS Description | Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing |
| Principal Product | Motors |
| Sales | $ 140,000,000 |
| # of Employees | 390 |
| Plant Area (Sq.Ft.) | 225,000 |
| Annual Production | 480,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | OK |
| Yearly Energy Cost | $ 1,135,667 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
22,147,200 kWh | $ 1,010,822 | $ 0.046 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
24,442 MMBtu | $ 124,845 | $ 5.11 /MMBtu |
TOTAL ENERGY |
251,453 MMBtu | $ 1,135,667 | $ 4.52 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,934,462 kWh 444,172 kWh |
$ 88,987 $ 20,433 |
8.80 % 2.02 % |
$ 0.046 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,328 MMBtu 5,125 MMBtu |
$ 32,272 $ 26,135 |
25.85 % 20.93 % |
$ 5.11 /MMBtu |
TOTAL ENERGY |
26,156 MMBtu 9,678 MMBtu |
$ 121,259 $ 46,568 |
10.68 % 4.10 % |
$ 4.52 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 71,773 | $ 20,409 | 3.52 | ||||||||||||
|
|||||||||||||||||||
| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 1,488 | $ 245 | 6.07 | ||||||||||||
|
|||||||||||||||||||
| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 456 | $ 391 | 1.17 | ||||||||||||
|
|||||||||||||||||||
| 04 | view details |
DISCONNECT BALLASTS | 2.7122 | N | $ 921 | $ 481 | 1.91 | ||||||||||||
|
|||||||||||||||||||
| 05 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | N | $ 0 | $ 17,462 | 0.00 | ||||||||||||
|
|||||||||||||||||||
| 06 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 9,150 | $ 13,197 | 0.69 | ||||||||||||
|
|||||||||||||||||||
| 07 | view details |
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL | 2.7232 | N | $ 315,900 | $ 17,005 | 18.58 | ||||||||||||
|
|||||||||||||||||||
| 08 | view details |
REPLACE BOILER | 2.1224 | I | $ 24,220 | $ 26,135 | 0.93 | ||||||||||||
|
|||||||||||||||||||
| 09 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 11,700 | $ 4,244 | 2.76 | ||||||||||||
|
|||||||||||||||||||
| 10 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 18,037 | 0.00 | ||||||||||||
|
|||||||||||||||||||
| 11 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,338 | $ 1,760 | 0.76 | ||||||||||||
|
|||||||||||||||||||
| 12 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 2,263 | $ 1,893 | 1.20 | ||||||||||||
|
|||||||||||||||||||
