Industrial Assessment Centers
Assessment #OK0815
| Assessment Year | 2011 |
|---|---|
| SIC | 3594 |
| SIC Description | Fluid Power Pumps And Motors |
| NAICS | 333996 |
| NAICS Description | Fluid Power Pump and Motor Manufacturing |
| Principal Product | Piston/Gear pump components |
| Sales | $ 39,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 341,000 |
| Annual Production | 5,255,500 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | KS |
| Yearly Energy Cost | $ 1,010,640 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
10,228,800 kWh | $ 772,809 | $ 0.076 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
44,076 MMBtu | $ 237,831 | $ 5.40 /MMBtu |
TOTAL ENERGY |
148,922 MMBtu | $ 1,010,640 | $ 6.79 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,009,623 kWh 250,406 kWh |
$ 80,770 $ 20,032 |
10.45 % 2.59 % |
$ 0.076 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
5,323 MMBtu 654 MMBtu |
$ 28,742 $ 3,531 |
12.09 % 1.48 % |
$ 5.40 /MMBtu |
TOTAL ENERGY |
15,672 MMBtu 3,221 MMBtu |
$ 109,512 $ 23,563 |
10.84 % 2.33 % |
$ 6.79 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 13,000 | $ 57,281 | 0.23 | ||||||||||||
|
|||||||||||||||||||
| 02 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | I | $ 0 | $ 12,351 | 0.00 | ||||||||||||
|
|||||||||||||||||||
| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 930 | $ 7,341 | 0.13 | ||||||||||||
|
|||||||||||||||||||
| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 950 | $ 340 | 2.79 | ||||||||||||
|
|||||||||||||||||||
| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 2,198 | $ 2,608 | 0.84 | ||||||||||||
|
|||||||||||||||||||
| 06 | view details |
DISCONNECT BALLASTS | 2.7122 | N | $ 696 | $ 849 | 0.82 | ||||||||||||
|
|||||||||||||||||||
| 07 | view details |
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS | 3.1191 | N | $ 3,096 | $ 15,876 | 0.20 | ||||||||||||
|
|||||||||||||||||||
| 08 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 20,544 | $ 9,335 | 2.20 | ||||||||||||
|
|||||||||||||||||||
| 09 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 633 | $ 3,531 | 0.18 | ||||||||||||
|
|||||||||||||||||||
