Industrial Assessment Centers

Assessment #OK0810


Assessment Year 2011
SIC 2657
SIC Description Folding Paperboard Boxes
NAICS 322212
NAICS Description Folding Paperboard Box Manufacturing
Principal Product Paperboard boxes
Sales $ 100,000,000
# of Employees 285
Plant Area (Sq.Ft.) 350,000
Annual Production 150,000,000 Pieces
Production Hrs. Annual 8,640
Location (State) AR
Yearly Energy Cost $ 765,329

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

12,064,816 kWh $ 662,120 $ 0.055 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

10,666 MMBtu $ 103,209 $ 9.68 /MMBtu

TOTAL ENERGY

134,332 MMBtu $ 765,329 $ 5.70 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,021,842 kWh
941,827 kWh
$ 53,517
$ 50,157
8.08 %
7.58 %
$ 0.055 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,319 MMBtu
0 MMBtu
$ 41,808
$ 0
40.51 %
0.00 %
$ 9.68 /MMBtu

TOTAL ENERGY

14,793 MMBtu
9,654 MMBtu
$ 98,240
$ 50,157
12.84 %
6.55 %
$ 5.70 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING 2.5113 N $ 12,400 $ 41,808 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,319 MMBtu $ 41,808 $ 9.68 /MMBtu

TOTAL ENERGY

4,319 MMBtu $ 41,808 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 11,400 $ 44,840 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

815,237 kWh $ 44,840 $ 0.055 /kWh

TOTAL ENERGY

8,356 MMBtu $ 44,840 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 14,062 $ 3,360 4.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

80,015 kWh $ 3,360 $ 0.055 /kWh

TOTAL ENERGY

820 MMBtu $ 3,360 -
04 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 5,317 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

126,590 kWh $ 5,317 $ 0.055 /kWh

TOTAL ENERGY

1,298 MMBtu $ 5,317 -
05 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 N $ 0 $ 2,915 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

416 kW $ 2,915 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 2,915 -