Industrial Assessment Centers

Assessment #OK0808


Assessment Year 2011
SIC 2657
SIC Description Folding Paperboard Boxes
NAICS 322212
NAICS Description Folding Paperboard Box Manufacturing
Principal Product Paperboards
Sales $ 60,000,000
# of Employees 200
Plant Area (Sq.Ft.) 230,000
Annual Production 1,200,000,000 Pieces
Production Hrs. Annual 8,640
Location (State) AR
Yearly Energy Cost $ 525,488

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,899,200 kWh $ 243,725 $ 0.031 /kWh

- Demand Charge

15,480 kW $ 198,762 $ 12.84 /kW

- Electricity Fees

- $ 39,618 -

Natural Gas

5,324 MMBtu $ 43,383 $ 8.15 /MMBtu

TOTAL ENERGY

86,292 MMBtu $ 525,488 $ 6.09 /MMBtu

Water Disposal

695,700 Gal $ 13,524 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,250,652 kWh
671,287 kWh
$ 44,236
$ 20,771
18.15 %
8.52 %
$ 0.031 /kWh

- Demand Charge

1,139 kW
1,139 kW
$ 11,746
$ 11,746
5.91 %
5.91 %
$ 12.84 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,621 MMBtu
3,150 MMBtu
$ 37,661
$ 25,672
86.81 %
59.18 %
$ 8.15 /MMBtu

TOTAL ENERGY

17,440 MMBtu
10,031 MMBtu
$ 93,643
$ 58,189
17.82 %
11.07 %
$ 6.09 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 N $ 1,776 $ 11,989 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,471 MMBtu $ 11,989 $ 8.15 /MMBtu

TOTAL ENERGY

1,471 MMBtu $ 11,989 -
02 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 I $ 226 $ 19,801 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

424,800 kWh $ 13,168 $ 0.031 /kWh

- Demand Charge

708 kW $ 6,633 $ 12.84 /kW

TOTAL ENERGY

4,354 MMBtu $ 19,801 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 17,879 $ 8,547 2.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

183,202 kWh $ 5,651 $ 0.031 /kWh

- Demand Charge

252 kW $ 2,896 $ 12.84 /kW

TOTAL ENERGY

1,878 MMBtu $ 8,547 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,105 $ 1,907 2.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,485 kWh $ 1,218 $ 0.031 /kWh

- Demand Charge

60 kW $ 689 $ 12.84 /kW

TOTAL ENERGY

405 MMBtu $ 1,907 -
05 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 16,400 $ 23,465 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

579,365 kWh $ 23,465 $ 0.031 /kWh

TOTAL ENERGY

5,939 MMBtu $ 23,465 -
06 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 I $ 5,125 $ 27,934 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,800 kWh $ 734 $ 0.031 /kWh

- Demand Charge

119 kW $ 1,528 $ 12.84 /kW

Natural Gas

3,150 MMBtu $ 25,672 $ 8.15 /MMBtu

TOTAL ENERGY

3,394 MMBtu $ 27,934 -