Industrial Assessment Centers

Assessment #OK0805


Assessment Year 2011
SIC 3546
SIC Description Power-driven Handtools
NAICS 333991
NAICS Description Power-Driven Handtool Manufacturing
Principal Product Tools
Sales $ 35,000,000
# of Employees 545
Plant Area (Sq.Ft.) 300,000
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) AR
Yearly Energy Cost $ 2,978,892

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

38,815,200 kWh $ 1,707,628 $ 0.044 /kWh

- Demand Charge

86,216 kW $ 516,060 $ 5.99 /kW

- Electricity Fees

- $ 0 -

Natural Gas

129,333 MMBtu $ 755,204 $ 5.84 /MMBtu

TOTAL ENERGY

527,193 MMBtu $ 2,978,892 $ 5.65 /MMBtu

Water Disposal

46,119,900 Gal $ 128,965 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,270,688 kWh
2,270,688 kWh
$ 98,548
$ 98,548
5.77 %
5.77 %
$ 0.044 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 5.99 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

35,182 MMBtu
29,343 MMBtu
$ 204,418
$ 165,120
27.07 %
21.86 %
$ 5.84 /MMBtu

TOTAL ENERGY

58,457 MMBtu
52,618 MMBtu
$ 302,966
$ 263,668
10.17 %
8.85 %
$ 5.65 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
IMPROVE COMBUSTION CONTROL CAPABILITY 2.1116 I $ 3,385 $ 165,120 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

29,343 MMBtu $ 165,120 $ 5.84 /MMBtu

TOTAL ENERGY

29,343 MMBtu $ 165,120 -
02 view
details
INCREASE AMOUNT OF CONDENSATE RETURNED 2.2121 N $ 8,893 $ 21,982 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,764 MMBtu $ 21,982 $ 5.84 /MMBtu

TOTAL ENERGY

3,764 MMBtu $ 21,982 -
03 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 15,600 $ 98,548 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,270,688 kWh $ 98,548 $ 0.044 /kWh

TOTAL ENERGY

23,275 MMBtu $ 98,548 -
04 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 4,650 $ 17,316 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,075 MMBtu $ 17,316 $ 5.84 /MMBtu

TOTAL ENERGY

2,075 MMBtu $ 17,316 -