Industrial Assessment Centers

Assessment #OK0801


Assessment Year 2010
SIC 3721
SIC Description Aircraft
NAICS 336411
NAICS Description Aircraft Manufacturing
Principal Product Aerospace parts
Sales $ 25,000,000
# of Employees 116
Plant Area (Sq.Ft.) 100,000
Annual Production 103,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Yearly Energy Cost $ 221,171

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,119,209 kWh $ 152,163 $ 0.049 /kWh

- Demand Charge

7,796 kW $ 57,917 $ 7.43 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,022 MMBtu $ 11,091 $ 10.85 /MMBtu

TOTAL ENERGY

32,994 MMBtu $ 221,171 $ 6.70 /MMBtu

Water Disposal

775,400 Gal $ 3,181 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

632,759 kWh
386,860 kWh
$ 30,523
$ 18,880
20.06 %
12.41 %
$ 0.049 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 7.43 /kW

- Electricity Fees

- $ 669
$ 0
0.00 %
0.00 %
-

Natural Gas

935 MMBtu
657 MMBtu
$ 10,135
$ 7,120
91.38 %
64.19 %
$ 10.85 /MMBtu

TOTAL ENERGY

7,420 MMBtu
4,622 MMBtu
$ 41,326
$ 25,999
18.69 %
11.76 %
$ 6.70 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 I $ 78,169 $ 6,511 12.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,906 kWh $ 386 $ 0.049 /kWh

Natural Gas

565 MMBtu $ 6,125 $ 10.85 /MMBtu

TOTAL ENERGY

646 MMBtu $ 6,511 -
02 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 34,948 $ 4,599 7.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,232 kWh $ 4,599 $ 0.049 /kWh

TOTAL ENERGY

966 MMBtu $ 4,599 -
03 view
details
CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS 2.7211 I $ 3,000 $ 9,699 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

198,744 kWh $ 9,699 $ 0.049 /kWh

TOTAL ENERGY

2,037 MMBtu $ 9,699 -
04 view
details
REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 I $ 2,625 $ 995 2.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

92 MMBtu $ 995 $ 10.85 /MMBtu

TOTAL ENERGY

92 MMBtu $ 995 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 660 $ 3,205 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,976 kWh $ 3,205 $ 0.049 /kWh

TOTAL ENERGY

748 MMBtu $ 3,205 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 516 $ 523 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,726 kWh $ 523 $ 0.049 /kWh

TOTAL ENERGY

110 MMBtu $ 523 -
07 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 2,017 $ 3,015 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

278 MMBtu $ 3,015 $ 10.85 /MMBtu

TOTAL ENERGY

278 MMBtu $ 3,015 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,658 $ 547 3.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,212 kWh $ 547 $ 0.049 /kWh

TOTAL ENERGY

115 MMBtu $ 547 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 201 $ 299 0.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,132 kWh $ 299 $ 0.049 /kWh

TOTAL ENERGY

63 MMBtu $ 299 -
10 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 14,336 $ 7,069 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

144,853 kWh $ 7,069 $ 0.049 /kWh

TOTAL ENERGY

1,485 MMBtu $ 7,069 -
11 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 9,307 $ 669 13.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 669 -

TOTAL ENERGY

0 MMBtu $ 669 -
12 view
details
SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS 2.2691 I $ 21,075 $ 4,196 5.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

85,978 kWh $ 4,196 $ 0.049 /kWh

TOTAL ENERGY

881 MMBtu $ 4,196 -