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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #OK0797


Assessment Year 2010
SIC 2675
SIC Description Die-cut Paper And Board
NAICS 322299
NAICS Description All Other Converted Paper Product Manufacturing
Principal Product Wet Wipes
Sales $ 50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 1,172,416
Annual Production 10,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) AR
Yearly Energy Cost $ 300,728

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 3,897,876 kWh $ 190,254 $ 0.049 /kWh

- Electricity Fees

 - $ 0 -

Natural Gas

 16,100 MMBtu $ 110,474 $ 6.86 /MMBtu

TOTAL ENERGY

 56,053 MMBtu $ 300,728 $ 5.37 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 97,204 kWh
46,026 kWh		 $ 4,744
$ 2,247		 2.49 %
1.18 %		 $ 0.049 /kWh

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 10,407 MMBtu
7,533 MMBtu		 $ 71,392
$ 51,677		 64.62 %
46.78 %		 $ 6.86 /MMBtu

TOTAL ENERGY

 11,403 MMBtu
8,005 MMBtu		 $ 76,136
$ 53,924		 25.32 %
17.93 %		 $ 5.37 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 236 $ 340 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 6,973 kWh $ 340 $ 0.049 /kWh

TOTAL ENERGY

 71 MMBtu $ 340 -
02 view
details		 RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 402 $ 1,606 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 234 MMBtu $ 1,606 $ 6.86 /MMBtu

TOTAL ENERGY

 234 MMBtu $ 1,606 -
03 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 1,500 $ 1,987 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 40,708 kWh $ 1,987 $ 0.049 /kWh

TOTAL ENERGY

 417 MMBtu $ 1,987 -
04 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,654 $ 718 2.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 14,717 kWh $ 718 $ 0.049 /kWh

TOTAL ENERGY

 151 MMBtu $ 718 -
05 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 I $ 0 $ 260 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 5,318 kWh $ 260 $ 0.049 /kWh

TOTAL ENERGY

 55 MMBtu $ 260 -
06 view
details		 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 N $ 2,539 $ 583 4.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 11,938 kWh $ 583 $ 0.049 /kWh

TOTAL ENERGY

 122 MMBtu $ 583 -
07 view
details		 INSTALL SET-BACK TIMERS 2.6232 N $ 5,326 $ 14,118 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 2,058 MMBtu $ 14,118 $ 6.86 /MMBtu

TOTAL ENERGY

 2,058 MMBtu $ 14,118 -
08 view
details		 INSTALL SET-BACK TIMERS 2.6232 N $ 3,994 $ 3,991 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 582 MMBtu $ 3,991 $ 6.86 /MMBtu

TOTAL ENERGY

 582 MMBtu $ 3,991 -
09 view
details		 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL 2.7232 N $ 5,934 $ 856 6.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 17,550 kWh $ 856 $ 0.049 /kWh

TOTAL ENERGY

 180 MMBtu $ 856 -
10 view
details		 INSTALL REPLACEMENT DOORS 2.7495 I $ 3,114 $ 597 5.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 87 MMBtu $ 597 $ 6.86 /MMBtu

TOTAL ENERGY

 87 MMBtu $ 597 -
11 view
details		 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 I $ 1,032,424 $ 51,080 20.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 7,446 MMBtu $ 51,080 $ 6.86 /MMBtu

TOTAL ENERGY

 7,446 MMBtu $ 51,080 -