Industrial Assessment Centers

Assessment #OK0794


Assessment Year 2010
SIC 3593
SIC Description Fluid Power Cylinders & Actuators
NAICS 333995
NAICS Description Fluid Power Cylinder and Actuator Manufacturing
Principal Product Hydraulic Cylinder
Sales $ 9,600,000
# of Employees 87
Plant Area (Sq.Ft.) 132,500
Annual Production 92,000 Pieces
Production Hrs. Annual 4,355
Location (State) KS
Yearly Energy Cost $ 239,524

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,917,600 kWh $ 137,339 $ 0.072 /kWh

- Demand Charge

8,699 kW $ 40,301 $ 4.63 /kW

- Electricity Fees

- $ 0 -

Natural Gas

9,482 MMBtu $ 61,884 $ 6.53 /MMBtu

TOTAL ENERGY

29,138 MMBtu $ 239,524 $ 8.22 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

181,136 kWh
19,564 kWh
$ 12,967
$ 1,400
9.44 %
1.02 %
$ 0.072 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 4.63 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,361 MMBtu
1,317 MMBtu
$ 25,888
$ 12,132
41.83 %
19.60 %
$ 6.53 /MMBtu

TOTAL ENERGY

5,218 MMBtu
1,518 MMBtu
$ 38,855
$ 13,532
16.22 %
5.65 %
$ 8.22 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 75,405 $ 12,132 6.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,317 MMBtu $ 12,132 $ 6.53 /MMBtu

TOTAL ENERGY

1,317 MMBtu $ 12,132 -
02 view
details
INSTALL SET-BACK TIMERS 2.6232 N $ 3,239 $ 2,786 1.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

414 MMBtu $ 2,786 $ 6.53 /MMBtu

TOTAL ENERGY

414 MMBtu $ 2,786 -
03 view
details
USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE 2.7492 N $ 159,840 $ 10,317 15.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,533 MMBtu $ 10,317 $ 6.53 /MMBtu

TOTAL ENERGY

1,533 MMBtu $ 10,317 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 12,733 $ 3,034 4.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,373 kWh $ 3,034 $ 0.072 /kWh

TOTAL ENERGY

434 MMBtu $ 3,034 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 68,625 $ 7,300 9.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

101,962 kWh $ 7,300 $ 0.072 /kWh

TOTAL ENERGY

1,045 MMBtu $ 7,300 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,978 $ 853 5.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,919 kWh $ 853 $ 0.072 /kWh

TOTAL ENERGY

122 MMBtu $ 853 -
07 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 3,006 $ 653 4.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

97 MMBtu $ 653 $ 6.53 /MMBtu

TOTAL ENERGY

97 MMBtu $ 653 -
08 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 841 $ 1,400 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,564 kWh $ 1,400 $ 0.072 /kWh

TOTAL ENERGY

201 MMBtu $ 1,400 -
09 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 2,280 $ 380 6.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,318 kWh $ 380 $ 0.072 /kWh

TOTAL ENERGY

55 MMBtu $ 380 -