Industrial Assessment Centers
Assessment #OK0784
| Assessment Year | 2009 |
|---|---|
| SIC | 2298 |
| SIC Description | Cordage And Twine |
| NAICS | 314991 |
| NAICS Description | Rope, Cordage, and Twine Mills |
| Principal Product | agricultural twines |
| Sales | $ 35,000,000 |
| # of Employees | 135 |
| Plant Area (Sq.Ft.) | 120,000 |
| Annual Production | 2,555,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | KS |
| Yearly Energy Cost | $ 1,378,690 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
14,196,000 kWh | $ 1,357,920 | $ 0.096 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
1,730 MMBtu | $ 20,770 | $ 12.01 /MMBtu |
TOTAL ENERGY |
147,239 MMBtu | $ 1,378,690 | $ 9.36 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
845,532 kWh 700,767 kWh |
$ 80,927 $ 67,074 |
5.96 % 4.94 % |
$ 0.096 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 12.01 /MMBtu |
TOTAL ENERGY |
8,667 MMBtu 7,184 MMBtu |
$ 80,927 $ 67,074 |
5.87 % 4.87 % |
$ 9.36 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 10,627 | $ 32,802 | 0.32 | ||||||||||||
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| 02 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | I | $ 23,859 | $ 26,522 | 0.90 | ||||||||||||
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| 03 | view details |
USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS | 2.6222 | N | $ 0 | $ 11,003 | 0.00 | ||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 620 | $ 1,600 | 0.39 | ||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,013 | $ 362 | 2.80 | ||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,098 | $ 888 | 1.24 | ||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 4,104 | 0.00 | ||||||||||||
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| 08 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 0 | $ 2,788 | 0.00 | ||||||||||||
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| 09 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | I | $ 990 | $ 858 | 1.15 | ||||||||||||
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