Industrial Assessment Centers

Assessment #OK0779


Assessment Year 2009
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 332710
NAICS Description Machine Shops
Principal Product Couplings
Sales $ 6,200,000
# of Employees 160
Plant Area (Sq.Ft.) 140,117
Annual Production 960,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Yearly Energy Cost $ 791,917

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,169,503 kWh $ 514,740 $ 0.083 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

25,146 MMBtu $ 277,177 $ 11.02 /MMBtu

TOTAL ENERGY

88,383 MMBtu $ 791,917 $ 8.96 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

701,088 kWh
450,204 kWh
$ 59,964
$ 38,104
11.65 %
7.40 %
$ 0.083 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

751 MMBtu
0 MMBtu
$ 7,677
$ 0
2.77 %
0.00 %
$ 11.02 /MMBtu

TOTAL ENERGY

7,936 MMBtu
4,614 MMBtu
$ 98,581
$ 38,104
12.45 %
4.81 %
$ 8.96 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 900,000 $ 36,513 24.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

173,252 kWh $ 15,090 $ 0.083 /kWh

TOTAL ENERGY

1,776 MMBtu $ 15,090 -

Primary Raw Material

- $ 21,423 -

TOTAL PRODUCTON

- $ 21,423 -
02 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 160,000 $ 122,608 1.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,893 kWh $ 4,694 $ 0.083 /kWh

TOTAL ENERGY

552 MMBtu $ 4,694 -

Primary Raw Material

- $ 117,914 -

TOTAL PRODUCTON

- $ 117,914 -
03 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 N $ 0 $ 30,940 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

650 kW $ 30,940 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 30,940 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 6,396 $ 2,076 3.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,739 kWh $ 2,076 $ 0.083 /kWh

TOTAL ENERGY

243 MMBtu $ 2,076 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 26,750 $ 20,634 1.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

237,104 kWh $ 20,634 $ 0.083 /kWh

TOTAL ENERGY

2,430 MMBtu $ 20,634 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 14,467 $ 3,089 4.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,492 kWh $ 3,089 $ 0.083 /kWh

TOTAL ENERGY

364 MMBtu $ 3,089 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 11,569 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

145,369 kWh $ 11,569 $ 0.083 /kWh

TOTAL ENERGY

1,490 MMBtu $ 11,569 -
08 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,944 $ 2,812 0.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

32,239 kWh $ 2,812 $ 0.083 /kWh

TOTAL ENERGY

330 MMBtu $ 2,812 -
09 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 N $ 989 $ 7,677 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

751 MMBtu $ 7,677 $ 11.02 /MMBtu

TOTAL ENERGY

751 MMBtu $ 7,677 -