Industrial Assessment Centers

Assessment #OK0773


Assessment Year 2009
SIC 2869
SIC Description Industrial Organic Chemicals, Nec
NAICS 325110
NAICS Description Petrochemical Manufacturing
Principal Product Organic Chemicals
Sales $ 20,000,000
# of Employees 200
Plant Area (Sq.Ft.) 3,049,200
Annual Production 150,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Yearly Energy Cost $ 2,466,273

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

15,927,086 kWh $ 995,757 $ 0.063 /kWh

- Demand Charge

10,885 kW $ 62,186 $ 5.71 /kW

- Electricity Fees

- $ 0 -

Natural Gas

192,162 MMBtu $ 1,408,330 $ 7.33 /MMBtu

TOTAL ENERGY

355,416 MMBtu $ 2,466,273 $ 6.94 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

108,098 kWh
108,098 kWh
$ 3,834
$ 3,834
0.39 %
0.39 %
$ 0.063 /kWh

- Demand Charge

140 kW
140 kW
$ 802
$ 802
1.29 %
1.29 %
$ 5.71 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,996 MMBtu
3,981 MMBtu
$ 50,846
$ 36,076
3.61 %
2.56 %
$ 7.33 /MMBtu

TOTAL ENERGY

7,104 MMBtu
5,089 MMBtu
$ 55,482
$ 40,712
2.25 %
1.65 %
$ 6.94 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
OPERATE BOILERS ON HIGH FIRE SETTING 2.1212 N $ 22,000 $ 14,770 1.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,015 MMBtu $ 14,770 $ 7.33 /MMBtu

TOTAL ENERGY

2,015 MMBtu $ 14,770 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 0 $ 2,800 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,800 kWh $ 2,800 $ 0.063 /kWh

TOTAL ENERGY

459 MMBtu $ 2,800 -
03 view
details
REPAIR AND ELIMINATE STEAM LEAKS 2.2135 I $ 2,450 $ 36,076 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,981 MMBtu $ 36,076 $ 7.33 /MMBtu

TOTAL ENERGY

3,981 MMBtu $ 36,076 -
04 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 1,284 $ 1,554 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,522 kWh $ 752 $ 0.063 /kWh

- Demand Charge

140 kW $ 802 $ 5.71 /kW

TOTAL ENERGY

559 MMBtu $ 1,554 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,887 $ 201 9.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,992 kWh $ 201 $ 0.063 /kWh

TOTAL ENERGY

51 MMBtu $ 201 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 425 $ 81 5.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,784 kWh $ 81 $ 0.063 /kWh

TOTAL ENERGY

39 MMBtu $ 81 -