Industrial Assessment Centers

Assessment #OK0764


Assessment Year 2008
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326199
NAICS Description All Other Plastics Product Manufacturing
Principal Product Customized rubber and plastic
Sales $ 4,500,000
# of Employees 45
Plant Area (Sq.Ft.) 150,000
Annual Production 600,000 Pounds
Production Hrs. Annual 2,080
Location (State) OK
Yearly Energy Cost $ 287,589

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,200,800 kWh $ 157,667 $ 0.072 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

15,483 MMBtu $ 129,922 $ 8.39 /MMBtu

TOTAL ENERGY

38,041 MMBtu $ 287,589 $ 7.56 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

34,226 kWh
0 kWh
$ 9,073
$ 0
5.75 %
0.00 %
$ 0.072 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

6,919 MMBtu
0 MMBtu
$ 63,805
$ 0
49.11 %
0.00 %
$ 8.39 /MMBtu

TOTAL ENERGY

7,270 MMBtu
0 MMBtu
$ 72,878
$ 0
25.34 %
0.00 %
$ 7.56 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 5,086 $ 3,109 1.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

370 MMBtu $ 3,109 $ 8.39 /MMBtu

TOTAL ENERGY

370 MMBtu $ 3,109 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 14,878 $ 1,596 9.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,390 kWh $ 1,596 $ 0.072 /kWh

TOTAL ENERGY

301 MMBtu $ 1,596 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 1,165 $ 477 2.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,836 kWh $ 477 $ 0.072 /kWh

TOTAL ENERGY

50 MMBtu $ 477 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 14,300 $ 22,038 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,623 MMBtu $ 22,038 $ 8.39 /MMBtu

TOTAL ENERGY

2,623 MMBtu $ 22,038 -
05 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 0 $ 7,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 7,000 $ 0.072 /kWh

TOTAL ENERGY

0 MMBtu $ 7,000 -
06 view
details
CLOSE OFF UNNEEDED STEAM LINES 2.2153 N $ 0 $ 7,161 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

854 MMBtu $ 7,161 $ 8.39 /MMBtu

TOTAL ENERGY

854 MMBtu $ 7,161 -
07 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 N $ 23,375 $ 28,620 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,729 MMBtu $ 28,620 $ 8.39 /MMBtu

TOTAL ENERGY

2,729 MMBtu $ 28,620 -
08 view
details
REDUCE EXCESSIVE BOILER BLOWDOWN 2.1241 N $ 0 $ 2,877 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

343 MMBtu $ 2,877 $ 8.39 /MMBtu

TOTAL ENERGY

343 MMBtu $ 2,877 -