Industrial Assessment Centers
Assessment #OK0739
| Assessment Year | 2006 |
|---|---|
| SIC | 2821 |
| SIC Description | Plastics Materials And Resins |
| NAICS | 325211 |
| NAICS Description | Plastics Material and Resin Manufacturing |
| Principal Product | Vehicle Bumpers |
| Sales | $ 90,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 352,793 |
| Annual Production | 400,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | OK |
| Yearly Energy Cost | $ 3,065,971 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
33,258,480 kWh | $ 1,535,365 | $ 0.046 /kWh |
- Demand Charge |
69,362 kW | $ 449,463 | $ 6.48 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
123,600 MMBtu | $ 1,081,143 | $ 8.75 /MMBtu |
TOTAL ENERGY |
464,499 MMBtu | $ 3,065,971 | $ 6.60 /MMBtu |
Water Disposal |
1,778,832 Gal | $ 53,470 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,942,477 kWh 403,369 kWh |
$ 172,092 $ 10,475 |
11.21 % 0.68 % |
$ 0.046 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 6.48 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
15,912 MMBtu 0 MMBtu |
$ 139,230 $ 0 |
12.88 % 0.00 % |
$ 8.75 /MMBtu |
TOTAL ENERGY |
35,822 MMBtu 4,134 MMBtu |
$ 311,322 $ 10,475 |
10.15 % 0.34 % |
$ 6.60 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | I | $ 9,750 | $ 2,798 | 3.48 | ||||||||||||
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| 02 | view details |
MODIFY PROCESS TO REDUCE MATERIAL USE/COST | 4.1310 | N | $ 2,175,000 | $ 156,872 | 13.86 | ||||||||||||
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| 03 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 39,852 | $ 139,230 | 0.29 | ||||||||||||
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| 04 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 390 | $ 3,011 | 0.13 | ||||||||||||
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| 05 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | I | $ 7,944 | $ 5,090 | 1.56 | ||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 191 | $ 2,587 | 0.07 | ||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 9,485 | $ 1,734 | 5.47 | ||||||||||||
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