Industrial Assessment Centers

Assessment #OK0731


Assessment Year 2006
SIC 3713
SIC Description Truck And Bus Bodies
NAICS 336120
NAICS Description Heavy Duty Truck Manufacturing
Principal Product Truck
Sales $ 45,000,000
# of Employees 260
Plant Area (Sq.Ft.) 500,000
Annual Production 450 Not Available
Production Hrs. Annual 4,160
Location (State) OK
Yearly Energy Cost $ 610,906

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,602,800 kWh $ 240,591 $ 0.043 /kWh

- Demand Charge

15,080 kW $ 92,496 $ 6.13 /kW

- Electricity Fees

- $ 1,711 -

Natural Gas

30,296 MMBtu $ 276,108 $ 9.11 /MMBtu

TOTAL ENERGY

87,725 MMBtu $ 610,906 $ 6.96 /MMBtu

Water Disposal

5,010 Gal $ 8,251 $ 2 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

205,312 kWh
143,547 kWh
$ 9,536
$ 6,886
3.96 %
2.86 %
$ 0.043 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 6.13 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

12,034 MMBtu
682 MMBtu
$ 109,671
$ 6,213
39.72 %
2.25 %
$ 9.11 /MMBtu

TOTAL ENERGY

14,138 MMBtu
2,153 MMBtu
$ 119,207
$ 13,099
19.51 %
2.14 %
$ 6.96 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 2 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SOLAR HEAT FOR HEAT 2.9113 N $ 80,060 $ 97,944 0.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

10,747 MMBtu $ 97,944 $ 9.11 /MMBtu

TOTAL ENERGY

10,747 MMBtu $ 97,944 -
02 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 6,213 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

682 MMBtu $ 6,213 $ 9.11 /MMBtu

TOTAL ENERGY

682 MMBtu $ 6,213 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 3,851 $ 5,514 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

605 MMBtu $ 5,514 $ 9.11 /MMBtu

TOTAL ENERGY

605 MMBtu $ 5,514 -
04 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 9,975 $ 2,650 3.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,765 kWh $ 2,650 $ 0.043 /kWh

TOTAL ENERGY

633 MMBtu $ 2,650 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 3,949 $ 1,071 3.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,960 kWh $ 1,071 $ 0.043 /kWh

TOTAL ENERGY

256 MMBtu $ 1,071 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 727 $ 732 0.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,189 kWh $ 732 $ 0.043 /kWh

TOTAL ENERGY

186 MMBtu $ 732 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 68,849 $ 5,083 13.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

100,398 kWh $ 5,083 $ 0.043 /kWh

TOTAL ENERGY

1,029 MMBtu $ 5,083 -