Industrial Assessment Centers

Assessment #OK0726


Assessment Year 2006
SIC 2015
SIC Description Poultry Slaughtering And Processing
NAICS 311615
NAICS Description Poultry Processing
Principal Product Poultry Products
Sales $ 200,000,000
# of Employees 410
Plant Area (Sq.Ft.) 230,000
Annual Production 400,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) AR
Yearly Energy Cost $ 1,443,472

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

15,499,800 kWh $ 531,643 $ 0.034 /kWh

- Demand Charge

33,608 kW $ 335,070 $ 9.97 /kW

- Electricity Fees

- $ 0 -

Natural Gas

81,925 MMBtu $ 576,759 $ 7.04 /MMBtu

TOTAL ENERGY

240,798 MMBtu $ 1,443,472 $ 5.99 /MMBtu

Water Disposal

1,840,582 Gal $ 291,233 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

380,077 kWh
0 kWh
$ 13,639
$ 0
2.57 %
0.00 %
$ 0.034 /kWh

- Demand Charge

677 kW
0 kW
$ 6,759
$ 0
2.02 %
0.00 %
$ 9.97 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

18,404 MMBtu
0 MMBtu
$ 129,519
$ 0
22.46 %
0.00 %
$ 7.04 /MMBtu

TOTAL ENERGY

22,300 MMBtu
0 MMBtu
$ 149,917
$ 0
10.39 %
0.00 %
$ 5.99 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER 2.4234 N $ 2,305 $ 1,838 1.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,072 kWh $ 1,204 $ 0.034 /kWh

- Demand Charge

64 kW $ 634 $ 9.97 /kW

TOTAL ENERGY

339 MMBtu $ 1,838 -
02 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 13,554 $ 11,412 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

205,369 kWh $ 7,475 $ 0.034 /kWh

- Demand Charge

395 kW $ 3,937 $ 9.97 /kW

TOTAL ENERGY

2,105 MMBtu $ 11,412 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 339 $ 2,127 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

299 MMBtu $ 2,127 $ 7.04 /MMBtu

TOTAL ENERGY

299 MMBtu $ 2,127 -
04 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 32,000 $ 21,283 1.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,995 MMBtu $ 21,283 $ 7.04 /MMBtu

TOTAL ENERGY

2,995 MMBtu $ 21,283 -
05 view
details
PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT 2.2441 N $ 16,500 $ 18,769 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,636 MMBtu $ 18,769 $ 7.04 /MMBtu

TOTAL ENERGY

2,636 MMBtu $ 18,769 -
06 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 N $ 32,500 $ 31,992 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

4,491 MMBtu $ 31,992 $ 7.04 /MMBtu

TOTAL ENERGY

4,491 MMBtu $ 31,992 -
07 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 N $ 35,269 $ 55,348 0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

7,983 MMBtu $ 55,348 $ 7.04 /MMBtu

TOTAL ENERGY

7,983 MMBtu $ 55,348 -
08 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 N $ 8,723 $ 3,168 2.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

91,020 kWh $ 3,168 $ 0.034 /kWh

TOTAL ENERGY

933 MMBtu $ 3,168 -
09 view
details
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING 2.1121 N $ 2,006 $ 579 3.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,351 kWh $ 579 $ 0.034 /kWh

TOTAL ENERGY

168 MMBtu $ 579 -
10 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 331 $ 1,213 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,265 kWh $ 1,213 $ 0.034 /kWh

TOTAL ENERGY

351 MMBtu $ 1,213 -
11 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 5,750 $ 2,188 2.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

218 kW $ 2,188 $ 9.97 /kW

TOTAL ENERGY

0 MMBtu $ 2,188 -