U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Industrial Assessment Centers

Assessment #OK0720


Assessment Year 2006
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 333999
NAICS Description All Other Miscellaneous General Purpose Machinery Manufacturing
Principal Product Powder Coated Parts
Sales $ 1,400,000
# of Employees 28
Plant Area (Sq.Ft.) 50,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 2,600
Location (State) OK
Yearly Energy Cost $ 180,136

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 688,380 kWh $ 53,440 $ 0.078 /kWh

- Electricity Fees

 - $ 0 -

Natural Gas

 16,196 MMBtu $ 126,696 $ 7.82 /MMBtu

TOTAL ENERGY

 23,252 MMBtu $ 180,136 $ 7.75 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 51,807 kWh
34,351 kWh		 $ 1,374
$ 911		 2.57 %
1.70 %		 $ 0.078 /kWh

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 2,717 MMBtu
2,717 MMBtu		 $ 21,255
$ 21,255		 16.78 %
16.78 %		 $ 7.82 /MMBtu

TOTAL ENERGY

 3,248 MMBtu
3,069 MMBtu		 $ 23,948
$ 23,485		 13.29 %
13.04 %		 $ 7.75 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 USE OPTIMUM TEMPERATURE 2.2211 I $ 1,000 $ 10,475 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,339 MMBtu $ 10,475 $ 7.82 /MMBtu

TOTAL ENERGY

 1,339 MMBtu $ 10,475 -
02 view
details		 ADJUST BURNERS FOR EFFICIENT OPERATION 2.1133 I $ 4,636 $ 10,780 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 1,378 MMBtu $ 10,780 $ 7.82 /MMBtu

TOTAL ENERGY

 1,378 MMBtu $ 10,780 -
03 view
details		 INCREASE USE OF AUTOMATION 3.2176 N $ 6,000 $ 10,975 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 17,456 kWh $ 463 $ 0.078 /kWh

TOTAL ENERGY

 179 MMBtu $ 463 -

Primary Raw Material

 - $ 10,512 -

TOTAL PRODUCTON

 - $ 10,512 -
04 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,290 $ 786 6.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 9,651 kWh $ 256 $ 0.078 /kWh

- Demand Charge

 4 kW $ 388 $ 0.00 /kW

TOTAL ENERGY

 99 MMBtu $ 644 -

Personnel Changes

 - $ 142 -

TOTAL PRODUCTON

 - $ 142 -
05 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 9,940 $ 1,282 7.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 24,700 kWh $ 655 $ 0.078 /kWh

- Demand Charge

 10 kW $ 931 $ 0.00 /kW

TOTAL ENERGY

 253 MMBtu $ 1,586 -

Personnel Changes

 - $ -304 -

TOTAL PRODUCTON

 - $ -304 -
06 view
details		 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 0 $ 5,200 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

 - $ 5,200 -

TOTAL PRODUCTON

 - $ 5,200 -