Industrial Assessment Centers

Assessment #OK0719


Assessment Year 2006
SIC 2952
SIC Description Asphalt Felts And Coatings
NAICS 324122
NAICS Description Asphalt Shingle and Coating Materials Manufacturing
Principal Product Roofing asphalt
Sales $ 30,000,000
# of Employees 12
Plant Area (Sq.Ft.) 326,700
Annual Production 200,000 Tons
Production Hrs. Annual 6,318
Location (State) OK
Yearly Energy Cost $ 477,994

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,554,720 kWh $ 58,649 $ 0.038 /kWh

- Demand Charge

5,379 kW $ 44,216 $ 8.22 /kW

- Electricity Fees

- $ 0 -

Natural Gas

54,936 MMBtu $ 375,129 $ 6.83 /MMBtu

TOTAL ENERGY

70,872 MMBtu $ 477,994 $ 6.74 /MMBtu

Solid Waste (non-haz)

100 lbs $ 3,622 $ 36 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

14,693 kWh
13,392 kWh
$ 554
$ 505
0.94 %
0.86 %
$ 0.038 /kWh

- Demand Charge

14 kW
14 kW
$ 118
$ 118
0.27 %
0.27 %
$ 8.22 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

10,775 MMBtu
2,426 MMBtu
$ 73,597
$ 16,569
19.62 %
4.42 %
$ 6.83 /MMBtu

TOTAL ENERGY

10,925 MMBtu
2,563 MMBtu
$ 74,269
$ 17,192
15.54 %
3.60 %
$ 6.74 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 36 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 157,975 $ 56,779 2.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

8,313 MMBtu $ 56,779 $ 6.83 /MMBtu

TOTAL ENERGY

8,313 MMBtu $ 56,779 -
02 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 I $ 550 $ 13,491 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,975 MMBtu $ 13,491 $ 6.83 /MMBtu

TOTAL ENERGY

1,975 MMBtu $ 13,491 -
03 view
details
INCREASE INSULATION THICKNESS 2.2512 I $ 1,637 $ 3,078 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

451 MMBtu $ 3,078 $ 6.83 /MMBtu

TOTAL ENERGY

451 MMBtu $ 3,078 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 1,098 $ 249 4.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

36 MMBtu $ 249 $ 6.83 /MMBtu

TOTAL ENERGY

36 MMBtu $ 249 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 80 $ 282 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,530 kWh $ 284 $ 0.038 /kWh

- Demand Charge

14 kW $ 118 $ 8.22 /kW

TOTAL ENERGY

77 MMBtu $ 402 -

Personnel Changes

- $ -120 -

TOTAL PRODUCTON

- $ -120 -
06 view
details
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA 2.7221 I $ 225 $ 221 1.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,862 kWh $ 221 $ 0.038 /kWh

TOTAL ENERGY

60 MMBtu $ 221 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 92 $ 49 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,301 kWh $ 49 $ 0.038 /kWh

TOTAL ENERGY

13 MMBtu $ 49 -