Industrial Assessment Centers
Assessment #OK0710
| Assessment Year | 2005 |
|---|---|
| SIC | 2895 |
| SIC Description | Carbon Black |
| NAICS | 325182 |
| NAICS Description | Carbon Black Manufacturing |
| Principal Product | Batch Inclusion Bags & Pre-weight Chemicals |
| Sales | $ 10,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 45,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | OK |
| Yearly Energy Cost | $ 123,399 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,883,600 kWh | $ 55,090 | $ 0.029 /kWh |
- Demand Charge |
3,601 kW | $ 20,189 | $ 5.61 /kW |
- Electricity Fees |
- | $ 31,851 | - |
Natural Gas |
1,503 MMBtu | $ 16,269 | $ 10.82 /MMBtu |
TOTAL ENERGY |
20,810 MMBtu | $ 123,399 | $ 5.93 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
733,572 kWh 20,188 kWh |
$ 21,421 $ 589 |
38.88 % 1.07 % |
$ 0.029 /kWh |
- Demand Charge |
691 kW 537 kW |
$ 3,850 $ 3,000 |
19.07 % 14.86 % |
$ 5.61 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
148 MMBtu 0 MMBtu |
$ 1,403 $ 0 |
8.62 % 0.00 % |
$ 10.82 /MMBtu |
TOTAL ENERGY |
7,667 MMBtu 207 MMBtu |
$ 26,674 $ 3,589 |
21.62 % 2.91 % |
$ 5.93 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
AVOID EMERGENCY REWIND OF MOTORS | 2.4153 | N | $ 18,454 | $ 18,566 | 0.99 | ||||||||||||||||||||||||||||
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| 02 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | I | $ 3,550 | $ 2,475 | 1.43 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL SET-BACK TIMERS | 2.6232 | N | $ 430 | $ 1,403 | 0.31 | ||||||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 1,607 | $ 1,823 | 0.88 | ||||||||||||||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 4,746 | $ 1,439 | 3.30 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 356 | $ 467 | 0.76 | ||||||||||||||||||||||||||||
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| 07 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 30 | $ 729 | 0.04 | ||||||||||||||||||||||||||||
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| 08 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 895 | $ 298 | 3.00 | ||||||||||||||||||||||||||||
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