Industrial Assessment Centers

Assessment #OK0709


Assessment Year 2005
SIC 2851
SIC Description Paints And Allied Products
NAICS 325510
NAICS Description Paint and Coating Manufacturing
Principal Product Solvent based coating
Sales $ 28,000,000
# of Employees 85
Plant Area (Sq.Ft.) 100,000
Annual Production 2,800 Thousand Gallons
Production Hrs. Annual 2,600
Location (State) OK
Yearly Energy Cost $ 248,105

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,202,790 kWh $ 83,698 $ 0.070 /kWh

- Demand Charge

308 kW $ 2,521 $ 8.19 /kW

- Electricity Fees

- $ 16,283 -

Natural Gas

21,542 MMBtu $ 145,603 $ 6.76 /MMBtu

TOTAL ENERGY

33,871 MMBtu $ 248,105 $ 7.33 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

198,353 kWh
0 kWh
$ 18,885
$ 0
22.56 %
0.00 %
$ 0.070 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 8.19 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,225 MMBtu
545 MMBtu
$ 8,280
$ 3,684
5.69 %
2.53 %
$ 6.76 /MMBtu

TOTAL ENERGY

3,258 MMBtu
545 MMBtu
$ 27,165
$ 3,684
10.95 %
1.48 %
$ 7.33 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE POWER DURING OFF-PEAK PERIODS 2.3137 N $ 0 $ 2,560 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

0 kWh $ 2,560 $ 0.070 /kWh

TOTAL ENERGY

0 MMBtu $ 2,560 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 1,030 $ 3,684 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

545 MMBtu $ 3,684 $ 6.76 /MMBtu

TOTAL ENERGY

545 MMBtu $ 3,684 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 11,363 $ 1,659 6.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,603 kWh $ 1,943 $ 0.070 /kWh

TOTAL ENERGY

242 MMBtu $ 1,943 -

Personnel Changes

- $ -284 -

TOTAL PRODUCTON

- $ -284 -
04 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 21,700 $ 11,493 1.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

139,651 kWh $ 11,493 $ 0.070 /kWh

TOTAL ENERGY

1,431 MMBtu $ 11,493 -
05 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 0 $ 1,000 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 1,000 -

TOTAL PRODUCTON

- $ 1,000 -
06 view
details
INSTALL SET-BACK TIMERS 2.6232 N $ 2,205 $ 4,055 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

600 MMBtu $ 4,055 $ 6.76 /MMBtu

TOTAL ENERGY

600 MMBtu $ 4,055 -
07 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 4,640 $ 1,077 4.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,092 kWh $ 1,077 $ 0.070 /kWh

TOTAL ENERGY

134 MMBtu $ 1,077 -
08 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 3,034 $ 541 5.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

80 MMBtu $ 541 $ 6.76 /MMBtu

TOTAL ENERGY

80 MMBtu $ 541 -
09 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,820 $ 824 2.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,009 kWh $ 824 $ 0.070 /kWh

TOTAL ENERGY

103 MMBtu $ 824 -
10 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 109 $ 127 0.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,508 kWh $ 124 $ 0.070 /kWh

TOTAL ENERGY

15 MMBtu $ 124 -

Ancillary Material Cost

- $ 3 -

TOTAL PRODUCTON

- $ 3 -
11 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,000 $ 159 6.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,538 kWh $ 209 $ 0.070 /kWh

TOTAL ENERGY

26 MMBtu $ 209 -

Ancillary Material Cost

- $ -50 -

TOTAL PRODUCTON

- $ -50 -
12 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,181 $ 696 6.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,952 kWh $ 655 $ 0.070 /kWh

TOTAL ENERGY

82 MMBtu $ 655 -

Personnel Changes

- $ 41 -

TOTAL PRODUCTON

- $ 41 -