Industrial Assessment Centers
Assessment #OK0701
| Assessment Year | 2005 |
|---|---|
| SIC | 2038 |
| SIC Description | Frozen Specialties, Nec |
| NAICS | 322223 |
| NAICS Description | Plastics, Foil, and Coated Paper Bag Manufacturing |
| Principal Product | Injection Molded Products |
| Sales | $ 6,000,000 |
| # of Employees | 70 |
| Plant Area (Sq.Ft.) | 58,000 |
| Annual Production | 37,960 Pieces |
| Production Hrs. Annual | 8,736 |
| Location (State) | OK |
| Yearly Energy Cost | $ 196,918 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,016,800 kWh | $ 123,879 | $ 0.031 /kWh |
- Demand Charge |
7,613 kW | $ 73,039 | $ 9.59 /kW |
- Electricity Fees |
- | $ 0 | - |
TOTAL ENERGY |
41,172 MMBtu | $ 196,918 | $ 4.78 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,813,084 kWh 1,082,585 kWh |
$ 52,829 $ 33,326 |
42.65 % 26.90 % |
$ 0.031 /kWh |
- Demand Charge |
2,649 kW 1,487 kW |
$ 25,699 $ 14,424 |
35.19 % 19.75 % |
$ 9.59 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
18,584 MMBtu 11,096 MMBtu |
$ 78,528 $ 47,750 |
39.88 % 24.25 % |
$ 4.78 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS | 4.5140 | I | $ 123,420 | $ 11,182 | 11.04 | ||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 3,807 | $ 7,527 | 0.51 | ||||||||||||||||
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| 03 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 1,623 | $ 43,354 | 0.04 | ||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 8,850 | $ 4,396 | 2.01 | ||||||||||||||||
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| 05 | view details |
USE COOLING TOWER WATER INSTEAD OF REFRIGERATION | 2.2612 | N | $ 13,500 | $ 19,082 | 0.71 | ||||||||||||||||
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| 06 | view details |
MINIMIZE CONDENSER COOLING WATER TEMPERATURE | 2.2623 | N | $ 275 | $ 4,169 | 0.07 | ||||||||||||||||
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