Industrial Assessment Centers

Assessment #OK0696


Assessment Year 2004
SIC 2541
SIC Description Wood Partitions And Fixtures
NAICS 337215
NAICS Description Showcase, Partition, Shelving, and Locker Manufacturing
Principal Product Custom Made Wood Furniture
Sales $ 13,000,000
# of Employees 100
Plant Area (Sq.Ft.) 140,000
Annual Production 7,800 Pieces
Production Hrs. Annual 2,912
Location (State) OK
Yearly Energy Cost $ 161,907

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,523,495 kWh $ 41,287 $ 0.027 /kWh

- Demand Charge

5,906 kW $ 47,317 $ 8.01 /kW

- Electricity Fees

- $ 21,337 -

Natural Gas

5,552 MMBtu $ 51,966 $ 9.36 /MMBtu

TOTAL ENERGY

21,168 MMBtu $ 161,907 $ 7.65 /MMBtu

Other Liquid (haz)

1,357 Gal $ 4,070 $ 0 /Gal

Solid Waste (non-haz)

35,280 lbs $ 31,044 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

66,638 kWh
56,301 kWh
$ 1,806
$ 1,526
4.37 %
3.70 %
$ 0.027 /kWh

- Demand Charge

860 kW
166 kW
$ 7,384
$ 959
15.61 %
2.03 %
$ 8.01 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,223 MMBtu
4,223 MMBtu
$ 38,311
$ 38,311
73.72 %
73.72 %
$ 9.36 /MMBtu

TOTAL ENERGY

4,906 MMBtu
4,800 MMBtu
$ 47,501
$ 40,796
29.34 %
25.20 %
$ 7.65 /MMBtu

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 4,180 $ 19,051 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,100 MMBtu $ 19,051 $ 9.36 /MMBtu

TOTAL ENERGY

2,100 MMBtu $ 19,051 -
02 view
details
RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING 2.7313 I $ 5,950 $ 19,260 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,123 MMBtu $ 19,260 $ 9.36 /MMBtu

TOTAL ENERGY

2,123 MMBtu $ 19,260 -
03 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 2,100 $ 6,344 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

680 kW $ 6,344 $ 8.01 /kW

TOTAL ENERGY

0 MMBtu $ 6,344 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 600 $ 1,308 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,337 kWh $ 280 $ 0.027 /kWh

- Demand Charge

14 kW $ 81 $ 8.01 /kW

TOTAL ENERGY

106 MMBtu $ 361 -

Personnel Changes

- $ 600 -

Ancillary Material Cost

- $ 347 -

TOTAL PRODUCTON

- $ 947 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 559 $ 1,876 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,926 kWh $ 1,109 $ 0.027 /kWh

- Demand Charge

166 kW $ 959 $ 8.01 /kW

TOTAL ENERGY

419 MMBtu $ 2,068 -

Personnel Changes

- $ -192 -

TOTAL PRODUCTON

- $ -192 -
06 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 I $ 0 $ 1,545 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 1,545 -

TOTAL PRODUCTON

- $ 1,545 -
07 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 0 $ 700 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 700 -

TOTAL PRODUCTON

- $ 700 -
08 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 707 $ 417 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,375 kWh $ 417 $ 0.027 /kWh

TOTAL ENERGY

158 MMBtu $ 417 -