Industrial Assessment Centers

Assessment #OK0681


Assessment Year 2004
SIC 3089
SIC Description Plastics Products, Nec
NAICS 326199
NAICS Description All Other Plastics Product Manufacturing
Principal Product Plastic Cups and Plates
Sales $ 60,000,000
# of Employees 120
Plant Area (Sq.Ft.) 176,800
Annual Production 6,800,000 Pieces
Production Hrs. Annual 8,000
Location (State) OK
Yearly Energy Cost $ 1,006,810

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

26,641,599 kWh $ 981,377 $ 0.037 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

3,603 MMBtu $ 25,433 $ 7.06 /MMBtu

TOTAL ENERGY

276,679 MMBtu $ 1,006,810 $ 3.64 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

2,345,917 kWh
0 kWh
$ 86,329
$ 0
8.80 %
0.00 %
$ 0.037 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.06 /MMBtu

TOTAL ENERGY

24,046 MMBtu
0 MMBtu
$ 86,329
$ 0
8.57 %
0.00 %
$ 3.64 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 25,000 $ 19,254 1.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

523,200 kWh $ 19,254 $ 0.037 /kWh

TOTAL ENERGY

5,363 MMBtu $ 19,254 -
02 view
details
USE COMPRESSOR AIR FILTERS 2.4227 N $ 130 $ 4,163 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

125,304 kWh $ 4,611 $ 0.037 /kWh

TOTAL ENERGY

1,284 MMBtu $ 4,611 -

Ancillary Material Cost

- $ -448 -

TOTAL PRODUCTON

- $ -448 -
03 view
details
CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE 2.2625 N $ 11,350 $ 10,131 1.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

275,309 kWh $ 10,131 $ 0.037 /kWh

TOTAL ENERGY

2,822 MMBtu $ 10,131 -
04 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET 2.4142 P $ 10,540 $ 3,342 3.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

90,817 kWh $ 3,342 $ 0.037 /kWh

TOTAL ENERGY

931 MMBtu $ 3,342 -
05 view
details
MODIFY WORKLOAD 4.4260 N $ 200,000 $ 378,991 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,331,287 kWh $ 48,991 $ 0.037 /kWh

TOTAL ENERGY

13,646 MMBtu $ 48,991 -

Personnel Changes

- $ 330,000 -

TOTAL PRODUCTON

- $ 330,000 -