Industrial Assessment Centers

Assessment #OK0677


Assessment Year 2004
SIC 3599
SIC Description Industrial Machinery, Nec
NAICS 332999
NAICS Description All Other Miscellaneous Fabricated Metal Product Manufacturing
Principal Product Coiled Steel Products
Sales $ 2,000,000
# of Employees 92
Plant Area (Sq.Ft.) 323,000
Annual Production 7,000 Tons
Production Hrs. Annual 2,080
Location (State) OK
Yearly Energy Cost $ 113,968

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,710,033 kWh $ 70,611 $ 0.041 /kWh

- Electricity Fees

- $ 25,385 -

Natural Gas

2,257 MMBtu $ 17,972 $ 7.96 /MMBtu

TOTAL ENERGY

19,785 MMBtu $ 113,968 $ 5.76 /MMBtu

Other Liquid (non-haz)

400 Gal $ 1,800 $ 0 /Gal

Solid Waste (non-haz)

1,200,000 lbs $ -20,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

191,977 kWh
131,835 kWh
$ 10,770
$ 7,396
15.25 %
10.47 %
$ 0.041 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

160 MMBtu
160 MMBtu
$ 1,275
$ 1,275
7.09 %
7.09 %
$ 7.96 /MMBtu

TOTAL ENERGY

2,128 MMBtu
1,511 MMBtu
$ 15,479
$ 11,900
13.58 %
10.44 %
$ 5.76 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 263 $ 1,275 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

160 MMBtu $ 1,275 $ 7.96 /MMBtu

TOTAL ENERGY

160 MMBtu $ 1,275 -
02 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 0 $ 4,300 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 4,300 -

TOTAL PRODUCTON

- $ 4,300 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 631 $ 10,249 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

129,838 kWh $ 7,284 $ 0.041 /kWh

- Demand Charge

744 kW $ 3,229 $ 0.00 /kW

TOTAL ENERGY

1,331 MMBtu $ 10,513 -

Personnel Changes

- $ -264 -

TOTAL PRODUCTON

- $ -264 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 131 $ 112 1.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,997 kWh $ 112 $ 0.041 /kWh

TOTAL ENERGY

20 MMBtu $ 112 -
05 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 2,000 $ 4,838 0.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 4,838 -

TOTAL PRODUCTON

- $ 4,838 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 15,280 $ 2,275 6.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,535 kWh $ 2,274 $ 0.041 /kWh

TOTAL ENERGY

415 MMBtu $ 2,274 -

Administrative Changes

- $ 1 -

TOTAL PRODUCTON

- $ 1 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,100 $ 996 5.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,627 kWh $ 821 $ 0.041 /kWh

- Demand Charge

19 kW $ 175 $ 0.00 /kW

TOTAL ENERGY

150 MMBtu $ 996 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 505 $ 309 1.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,980 kWh $ 279 $ 0.041 /kWh

- Demand Charge

7 kW $ 30 $ 0.00 /kW

TOTAL ENERGY

51 MMBtu $ 309 -