Industrial Assessment Centers

Assessment #OK0674


Assessment Year 2003
SIC 3479
SIC Description Metal Coating And Allied Services
NAICS 332812
NAICS Description Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
Principal Product Galvanized Steel Products
Sales $ 2,000,000
# of Employees 50
Plant Area (Sq.Ft.) 30,000
Annual Production 8,000 Tons
Production Hrs. Annual 4,160
Location (State) OK
Yearly Energy Cost $ 389,857

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

567,447 kWh $ 23,708 $ 0.042 /kWh

- Electricity Fees

- $ 1,807 -

Natural Gas

77,422 MMBtu $ 364,342 $ 4.71 /MMBtu

TOTAL ENERGY

83,238 MMBtu $ 389,857 $ 4.68 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

81,987 kWh
62,067 kWh
$ 3,635
$ 2,744
15.33 %
11.57 %
$ 0.042 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,955 MMBtu
2,955 MMBtu
$ 13,918
$ 13,918
3.82 %
3.82 %
$ 4.71 /MMBtu

TOTAL ENERGY

3,720 MMBtu
3,591 MMBtu
$ 16,803
$ 16,662
4.31 %
4.27 %
$ 4.68 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER 2.2412 I $ 13,792 $ 16,662 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

62,067 kWh $ 2,744 $ 0.042 /kWh

Natural Gas

2,955 MMBtu $ 13,918 $ 4.71 /MMBtu

TOTAL ENERGY

3,591 MMBtu $ 16,662 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 748 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,725 kWh $ 748 $ 0.042 /kWh

TOTAL ENERGY

171 MMBtu $ 748 -
03 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 N $ 0 $ 3,400 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 3,400 -

TOTAL PRODUCTON

- $ 3,400 -
04 view
details
CHANGE OPERATING CONDITIONS 4.6320 N $ 40,604 $ 28,500 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

-75 MMBtu $ -750 $ 0.00 /MMBtu

TOTAL ENERGY

-75 MMBtu $ -750 -

Personnel Changes

- $ 29,250 -

TOTAL PRODUCTON

- $ 29,250 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 184 $ 143 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,195 kWh $ 143 $ 0.042 /kWh

TOTAL ENERGY

33 MMBtu $ 143 -