Industrial Assessment Centers

Assessment #OK0671


Assessment Year 2003
SIC 3011
SIC Description Tires And Inner Tubes
NAICS 326211
NAICS Description Tire Manufacturing (except Retreading)
Principal Product Solid Tire and Rim Assemblies
Sales $ 12,000,000
# of Employees 95
Plant Area (Sq.Ft.) 300,000
Annual Production 4,934,754 Pounds
Production Hrs. Annual 2,860
Location (State) OK
Yearly Energy Cost $ 218,810

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,010,720 kWh $ 107,701 $ 0.054 /kWh

- Electricity Fees

- $ 12,948 -

Natural Gas

25,450 MMBtu $ 98,161 $ 3.86 /MMBtu

TOTAL ENERGY

46,060 MMBtu $ 218,810 $ 4.75 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-22,222 kWh
-78,222 kWh
$ -1,191
$ -4,193
-1.11 %
-3.89 %
$ 0.054 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

13,873 MMBtu
12,682 MMBtu
$ 54,891
$ 50,299
55.92 %
51.24 %
$ 3.86 /MMBtu

TOTAL ENERGY

13,645 MMBtu
11,880 MMBtu
$ 53,700
$ 46,106
24.54 %
21.07 %
$ 4.75 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 4,565 $ 1,945 2.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,003 kWh $ 2,305 $ 0.054 /kWh

TOTAL ENERGY

441 MMBtu $ 2,305 -

Personnel Changes

- $ -360 -

TOTAL PRODUCTON

- $ -360 -
02 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 P $ 12,625 $ 3,474 3.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,000 kWh $ 3,002 $ 0.054 /kWh

TOTAL ENERGY

574 MMBtu $ 3,002 -

Administrative Changes

- $ 214 -

Water Consumption

- $ 258 -

TOTAL PRODUCTON

- $ 472 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 318 $ 880 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

228 MMBtu $ 880 $ 3.86 /MMBtu

TOTAL ENERGY

228 MMBtu $ 880 -
04 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 863 $ 459 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

119 MMBtu $ 459 $ 3.86 /MMBtu

TOTAL ENERGY

119 MMBtu $ 459 -
05 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 5,340 $ 1,789 2.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

105 MMBtu $ 1,789 $ 3.86 /MMBtu

TOTAL ENERGY

105 MMBtu $ 1,789 -
06 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 9,500 $ 4,592 2.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,191 MMBtu $ 4,592 $ 3.86 /MMBtu

TOTAL ENERGY

1,191 MMBtu $ 4,592 -
07 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 86,000 $ 114,000 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-121,225 kWh $ -6,498 $ 0.054 /kWh

Natural Gas

12,230 MMBtu $ 47,171 $ 3.86 /MMBtu

TOTAL ENERGY

10,987 MMBtu $ 40,673 -

Personnel Changes

- $ 74,880 -

Water Consumption

- $ -1,553 -

TOTAL PRODUCTON

- $ 73,327 -