Industrial Assessment Centers

Assessment #OK0669


Assessment Year 2003
SIC 3594
SIC Description Fluid Power Pumps And Motors
NAICS 333996
NAICS Description Fluid Power Pump and Motor Manufacturing
Principal Product Hydraulic motors
Sales $ 1,000,000
# of Employees 350
Plant Area (Sq.Ft.) 223,600
Annual Production 338,000 Pieces
Production Hrs. Annual 8,760
Location (State) OK
Yearly Energy Cost $ 905,981

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

20,097,600 kWh $ 501,929 $ 0.025 /kWh

- Demand Charge

17,883 kW $ 223,001 $ 12.47 /kW

- Electricity Fees

- $ 131,266 -

Natural Gas

23,566 MMBtu $ 49,785 $ 2.11 /MMBtu

TOTAL ENERGY

229,566 MMBtu $ 905,981 $ 3.95 /MMBtu

Other Liquid (non-haz)

19,360 Gal $ 19,283 $ 0 /Gal

Other Liquid (haz)

2,640 Gal $ 3,079 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

593,540 kWh
562,393 kWh
$ 14,838
$ 14,059
2.96 %
2.80 %
$ 0.025 /kWh

- Demand Charge

1,795 kW
1,795 kW
$ 12,020
$ 12,020
5.39 %
5.39 %
$ 12.47 /kW

- Electricity Fees

- $ 19,611
$ 0
14.94 %
0.00 %
-

Natural Gas

600 MMBtu
506 MMBtu
$ 1,267
$ 1,069
2.54 %
2.15 %
$ 2.11 /MMBtu

TOTAL ENERGY

6,684 MMBtu
6,271 MMBtu
$ 47,736
$ 27,148
5.27 %
3.00 %
$ 3.95 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 N $ 15,485 $ 79,727 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,147 kWh $ 779 $ 0.025 /kWh

Natural Gas

94 MMBtu $ 198 $ 2.11 /MMBtu

TOTAL ENERGY

413 MMBtu $ 977 -

Personnel Changes

- $ 78,750 -

TOTAL PRODUCTON

- $ 78,750 -
02 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 8,500 $ 10,435 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

1,495 kW $ 10,435 $ 12.47 /kW

TOTAL ENERGY

0 MMBtu $ 10,435 -
03 view
details
USE POWER FACTOR CONTROLLERS 2.3211 P $ 12,000 $ 19,611 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 19,611 -

TOTAL ENERGY

0 MMBtu $ 19,611 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 3,500 $ 7,626 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

241,630 kWh $ 6,041 $ 0.025 /kWh

- Demand Charge

300 kW $ 1,585 $ 12.47 /kW

TOTAL ENERGY

2,477 MMBtu $ 7,626 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 3,467 $ 1,966 1.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,663 kWh $ 1,966 $ 0.025 /kWh

TOTAL ENERGY

806 MMBtu $ 1,966 -
06 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 463 $ 1,069 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

506 MMBtu $ 1,069 $ 2.11 /MMBtu

TOTAL ENERGY

506 MMBtu $ 1,069 -
07 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 1,468 $ 6,052 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

242,100 kWh $ 6,052 $ 0.025 /kWh

TOTAL ENERGY

2,482 MMBtu $ 6,052 -