Industrial Assessment Centers

Assessment #OK0665


Assessment Year 2003
SIC 3823
SIC Description Process Control Instruments
NAICS 334513
NAICS Description Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
Principal Product Instrumentation & Control Equipment
Sales $ 50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 187,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 5,148
Location (State) OK
Yearly Energy Cost $ 196,458

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,642,320 kWh $ 175,399 $ 0.048 /kWh

- Electricity Fees

- $ -5,246 -

Natural Gas

4,300 MMBtu $ 26,305 $ 6.12 /MMBtu

TOTAL ENERGY

41,634 MMBtu $ 196,458 $ 4.72 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

411,749 kWh
162,609 kWh
$ 18,404
$ 7,268
10.49 %
4.14 %
$ 0.048 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.12 /MMBtu

TOTAL ENERGY

4,220 MMBtu
1,666 MMBtu
$ 26,553
$ 13,323
13.52 %
6.78 %
$ 4.72 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 664 $ 4,895 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

800 kW $ 4,895 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 4,895 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 2,602 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,212 kWh $ 2,602 $ 0.048 /kWh

TOTAL ENERGY

597 MMBtu $ 2,602 -
03 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 N $ 6,844 $ 2,094 3.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

300 kW $ 2,094 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 2,094 -
04 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 I $ 3,480 $ 2,748 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,488 kWh $ 2,748 $ 0.048 /kWh

TOTAL ENERGY

630 MMBtu $ 2,748 -
05 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 0 $ 10,600 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 10,600 -

TOTAL PRODUCTON

- $ 10,600 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,374 $ 1,398 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,278 kWh $ 1,398 $ 0.048 /kWh

TOTAL ENERGY

321 MMBtu $ 1,398 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 13,880 $ 5,550 2.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

87,516 kWh $ 3,912 $ 0.048 /kWh

- Demand Charge

204 kW $ 886 $ 0.00 /kW

TOTAL ENERGY

897 MMBtu $ 4,798 -

Ancillary Material Cost

- $ 752 -

TOTAL PRODUCTON

- $ 752 -
08 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,048 $ 1,270 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,605 kWh $ 608 $ 0.048 /kWh

- Demand Charge

63 kW $ 274 $ 0.00 /kW

TOTAL ENERGY

139 MMBtu $ 882 -

Ancillary Material Cost

- $ 388 -

TOTAL PRODUCTON

- $ 388 -
09 view
details
CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD 2.7425 P $ 32,000 $ 7,136 4.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,650 kWh $ 7,136 $ 0.048 /kWh

TOTAL ENERGY

1,636 MMBtu $ 7,136 -