Industrial Assessment Centers
Assessment #OK0658
| Assessment Year | 2003 |
|---|---|
| SIC | 3069 |
| SIC Description | Fabricated Rubber Products, Nec |
| NAICS | 326299 |
| NAICS Description | All Other Rubber Product Manufacturing |
| Principal Product | Automotive Door Seals |
| Sales | $ 50,000,000 |
| # of Employees | 430 |
| Plant Area (Sq.Ft.) | 250,000 |
| Annual Production | 25 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | OK |
| Yearly Energy Cost | $ 1,181,908 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
19,108,800 kWh | $ 691,547 | $ 0.036 /kWh |
- Demand Charge |
41,511 kW | $ 337,113 | $ 8.12 /kW |
- Electricity Fees |
- | $ 3,245 | - |
Natural Gas |
30,832 MMBtu | $ 150,003 | $ 4.87 /MMBtu |
TOTAL ENERGY |
226,697 MMBtu | $ 1,181,908 | $ 5.21 /MMBtu |
Other Liquid (haz) |
129,148 Gal | $ 26,846 | $ 0 /Gal |
Solid Waste (non-haz) |
3,217 lbs | $ 669 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
3,092,514 kWh 1,746,057 kWh |
$ 95,867 $ 54,128 |
13.86 % 7.83 % |
$ 0.036 /kWh |
- Demand Charge |
5,151 kW 1,984 kW |
$ 45,428 $ 17,498 |
13.48 % 5.19 % |
$ 8.12 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,883 MMBtu 2,268 MMBtu |
$ 14,023 $ 11,031 |
9.35 % 7.35 % |
$ 4.87 /MMBtu |
TOTAL ENERGY |
34,581 MMBtu 20,165 MMBtu |
$ 155,318 $ 82,657 |
13.14 % 6.99 % |
$ 5.21 /MMBtu |
Other Liquid (haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | I | $ 45,000 | $ 51,704 | 0.87 | ||||||||||||||||||||||||
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| 02 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 0 | $ 25,266 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA | 2.7221 | I | $ 0 | $ 11,031 | 0.00 | ||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 367 | $ 2,978 | 0.12 | ||||||||||||||||||||||||
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| 05 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | I | $ 5,273 | $ 5,150 | 1.02 | ||||||||||||||||||||||||
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| 06 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 60,000 | $ 30,454 | 1.97 | ||||||||||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 117 | $ 9,028 | 0.01 | ||||||||||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 30,876 | $ 5,609 | 5.50 | ||||||||||||||||||||||||
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| 09 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,004 | $ 6,270 | 0.32 | ||||||||||||||||||||||||
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| 10 | view details |
REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY | 2.6241 | N | $ 0 | $ 7,445 | 0.00 | ||||||||||||||||||||||||
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