Industrial Assessment Centers
Assessment #OK0648
| Assessment Year | 2002 |
|---|---|
| SIC | 2821 |
| SIC Description | Plastics Materials And Resins |
| NAICS | |
| NAICS Description | |
| Principal Product | Plastic Resin |
| Sales | $ 35,000,000 |
| # of Employees | 54 |
| Plant Area (Sq.Ft.) | 43,500 |
| Annual Production | 42,500 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | OK |
| Yearly Energy Cost | $ 585,117 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,380,000 kWh | $ 96,410 | $ 0.018 /kWh |
- Electricity Fees |
- | $ 1,670 | - |
Natural Gas |
131,296 MMBtu | $ 394,066 | $ 3.00 /MMBtu |
TOTAL ENERGY |
186,441 MMBtu | $ 585,117 | $ 3.14 /MMBtu |
Solid Waste (non-haz) |
432,800 lbs | $ 43,712 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
148,325 kWh 273,580 kWh |
$ 2,652 $ 4,898 |
2.75 % 5.08 % |
$ 0.018 /kWh |
- Electricity Fees |
- |
$ 4,590 $ 0 |
274.85 % 0.00 % |
- |
Natural Gas |
75,646 MMBtu 4,036 MMBtu |
$ 227,259 $ 12,108 |
57.67 % 3.07 % |
$ 3.00 /MMBtu |
TOTAL ENERGY |
77,166 MMBtu 6,840 MMBtu |
$ 232,795 $ 17,006 |
39.79 % 2.91 % |
$ 3.14 /MMBtu |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INCREASE INSULATION THICKNESS | 2.2512 | I | $ 2,317 | $ 12,108 | 0.19 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 02 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | N | $ 70,536 | $ 38,422 | 1.84 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 03 | view details |
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS | 2.3131 | N | $ 4,344 | $ 4,590 | 0.95 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 04 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | I | $ 4,500 | $ 2,975 | 1.51 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 05 | view details |
USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS | 2.3511 | N | $ 22,000 | $ 6,955 | 3.16 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 06 | view details |
INSTALL AUTOMATIC PACKING EQUIPMENT | 4.4410 | P | $ 12,200 | $ 59,232 | 0.21 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 240 | $ 1,683 | 0.14 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 288 | $ 94 | 3.06 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 09 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM | 2.2422 | P | $ 37,910 | $ 169,242 | 0.22 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 10 | view details |
COVER OPEN TANKS | 2.2514 | N | $ 752 | $ 1,983 | 0.38 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 11 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 702 | $ 1,458 | 0.48 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
