Industrial Assessment Centers

Assessment #OK0637


Assessment Year 2002
SIC 2448
SIC Description Wood Pallets And Skids
NAICS
NAICS Description
Principal Product Wood Crates and Pallets
Sales $ 4,000,000
# of Employees 40
Plant Area (Sq.Ft.) 20,000
Annual Production 250,000 Pieces
Production Hrs. Annual 3,120
Location (State) KS
Yearly Energy Cost $ 40,948

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

742,550 kWh $ 19,094 $ 0.026 /kWh

- Electricity Fees

- $ 2,404 -

Natural Gas

127 MMBtu $ 1,225 $ 9.65 /MMBtu

LPG

694 MMBtu $ 5,959 $ 8.59 /MMBtu

TOTAL ENERGY

8,432 MMBtu $ 40,948 $ 4.86 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

46,924 kWh
46,924 kWh
$ 1,709
$ 1,709
8.95 %
8.95 %
$ 0.026 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

57 MMBtu
0 MMBtu
$ 503
$ 0
41.06 %
0.00 %
$ 9.65 /MMBtu

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.59 /MMBtu

TOTAL ENERGY

538 MMBtu
481 MMBtu
$ 9,260
$ 8,757
22.61 %
21.39 %
$ 4.86 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SET-BACK TIMERS 2.6232 N $ 2 $ 503 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

57 MMBtu $ 503 $ 9.65 /MMBtu

TOTAL ENERGY

57 MMBtu $ 503 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 185 $ 91 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,496 kWh $ 91 $ 0.026 /kWh

TOTAL ENERGY

26 MMBtu $ 91 -
03 view
details
RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS 2.3131 I $ 0 $ 6,484 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

1,968 kW $ 6,484 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 6,484 -
04 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 8,286 $ 5,814 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 5,814 -

TOTAL PRODUCTON

- $ 5,814 -
05 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 I $ 630 $ 1,882 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,428 kWh $ 1,618 $ 0.026 /kWh

- Demand Charge

171 kW $ 564 $ 0.00 /kW

TOTAL ENERGY

455 MMBtu $ 2,182 -

Personnel Changes

- $ -300 -

TOTAL PRODUCTON

- $ -300 -