Industrial Assessment Centers

Assessment #OK0633

Assessment Year	2002
SIC	2819
SIC Description	Industrial Inorganic Chemicals, Nec
NAICS
NAICS Description
Principal Product	Activated Carbon for liquid purification
Sales	$ 24,000,000
# of Employees	88
Plant Area (Sq.Ft.)	152,245
Annual Production	40,000,000 Pounds
Production Hrs. Annual	8,760
Location (State)	OK
Yearly Energy Cost	$ 1,686,268

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	15,909,838 kWh	$ 288,906	$ 0.018 /kWh
- Demand Charge	26,200 kW	$ 248,895	$ 9.50 /kW
- Electricity Fees	-	$ 1,217	-
Natural Gas	270,183 MMBtu	$ 1,147,250	$ 4.25 /MMBtu
TOTAL ENERGY	433,259 MMBtu	$ 1,686,268	$ 3.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	3,138,651 kWh 3,119,369 kWh	$ 56,875 $ 56,524	19.69 % 19.56 %	$ 0.018 /kWh
- Demand Charge	4,334 kW 4,334 kW	$ 41,399 $ 41,399	16.63 % 16.63 %	$ 9.50 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	-44,548 MMBtu 1,461 MMBtu	$ -202,213 $ 6,660	-17.63 % 0.58 %	$ 4.25 /MMBtu
TOTAL ENERGY	81,829 MMBtu 80,537 MMBtu	$ 1,149,338 $ 866,687	68.16 % 51.40 %	$ 3.89 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 552

$ 1,287

0.43

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	2,965 kWh	$ 54	$ 0.018 /kWh
- Demand Charge	4 kW	$ 39	$ 9.50 /kW
TOTAL ENERGY	30 MMBtu	$ 93	-
Personnel Changes	-	$ 269	-
Ancillary Material Cost	-	$ 925	-
TOTAL PRODUCTON	-	$ 1,194	-

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details

INSTALL OCCUPANCY SENSORS

2.7135

$ 720

$ 351

2.05

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	19,282 kWh	$ 351	$ 0.018 /kWh
TOTAL ENERGY	198 MMBtu	$ 351	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 2,995

$ 1,451

2.06

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	20,592 kWh	$ 375	$ 0.018 /kWh
- Demand Charge	106 kW	$ 1,010	$ 9.50 /kW
TOTAL ENERGY	211 MMBtu	$ 1,385	-
Ancillary Material Cost	-	$ 66	-
TOTAL PRODUCTON	-	$ 66	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 35,173

$ 766

45.92

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	72,770 kWh	$ 1,076	$ 0.018 /kWh
- Demand Charge	84 kW	$ 774	$ 9.50 /kW
TOTAL ENERGY	746 MMBtu	$ 1,850	-
Ancillary Material Cost	-	$ -1,084	-
TOTAL PRODUCTON	-	$ -1,084	-

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details

USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MOTOR-GENERATOR SET

2.4142

$ 103,140

$ 94,595

1.09

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	3,023,042 kWh	$ 55,019	$ 0.018 /kWh
- Demand Charge	4,140 kW	$ 39,576	$ 9.50 /kW
TOTAL ENERGY	30,986 MMBtu	$ 94,595	-

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details

OPTIMIZE OPERATION OF MULTI-STAGE VACUUM STEAM JETS

2.2161

$ 200,000

$ 276,478

0.72

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	-47,103 MMBtu	$ -214,695	$ 4.25 /MMBtu
Other Energy	47,103 MMBtu	$ 491,173	$ 0.00 /MMBtu
TOTAL ENERGY	0 MMBtu	$ 276,478	-

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details

INSTALL WASTE HEAT BOILER TO PRODUCE STEAM

2.2423

$ 502,500

$ 752,359

0.67

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Other Energy	47,103 MMBtu	$ 762,104	$ 0.00 /MMBtu
TOTAL ENERGY	47,103 MMBtu	$ 762,104	-
Water Consumption	-	$ -9,745	-
TOTAL PRODUCTON	-	$ -9,745	-

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details

USE RADIANT HEATER FOR SPOT HEATING

2.7231

$ 11,440

$ 5,822

1.96

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	1,094 MMBtu	$ 5,822	$ 4.25 /MMBtu
TOTAL ENERGY	1,094 MMBtu	$ 5,822	-

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details

INSTALL SET-BACK TIMERS

2.6232

$ 3,570

$ 6,660

0.54

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	1,461 MMBtu	$ 6,660	$ 4.25 /MMBtu
TOTAL ENERGY	1,461 MMBtu	$ 6,660	-