Industrial Assessment Centers

Assessment #OK0621


Assessment Year 2001
SIC 3089
SIC Description Plastics Products, Nec
NAICS
NAICS Description
Principal Product Fiberglass & Vacuum Form Plastic
Sales $ 2,200,000
# of Employees 60
Plant Area (Sq.Ft.) 72,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,368
Location (State) OK
Yearly Energy Cost $ 110,022

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,504,240 kWh $ 89,813 $ 0.060 /kWh

- Electricity Fees

- $ 233 -

Natural Gas

3,438 MMBtu $ 19,976 $ 5.81 /MMBtu

TOTAL ENERGY

18,856 MMBtu $ 110,022 $ 5.83 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

196,763 kWh
199,583 kWh
$ 11,140
$ 11,300
12.40 %
12.58 %
$ 0.060 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

334 MMBtu
334 MMBtu
$ 2,550
$ 2,550
12.77 %
12.77 %
$ 5.81 /MMBtu

TOTAL ENERGY

2,351 MMBtu
2,380 MMBtu
$ 13,690
$ 13,850
12.44 %
12.59 %
$ 5.83 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 13,800 $ 3,536 3.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,638 kWh $ 3,200 $ 0.060 /kWh

TOTAL ENERGY

581 MMBtu $ 3,200 -

Personnel Changes

- $ 336 -

TOTAL PRODUCTON

- $ 336 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 300 $ 8,000 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

142,945 kWh $ 8,100 $ 0.060 /kWh

TOTAL ENERGY

1,465 MMBtu $ 8,100 -

Personnel Changes

- $ -100 -

TOTAL PRODUCTON

- $ -100 -
03 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 1,185 $ 2,550 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

334 MMBtu $ 2,550 $ 5.81 /MMBtu

TOTAL ENERGY

334 MMBtu $ 2,550 -
04 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 I $ 25,810 $ 50,500 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 50,500 -

TOTAL PRODUCTON

- $ 50,500 -
05 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 N $ 16,792 $ 47,308 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-2,820 kWh $ -160 $ 0.060 /kWh

TOTAL ENERGY

-29 MMBtu $ -160 -

Personnel Changes

- $ 47,468 -

TOTAL PRODUCTON

- $ 47,468 -