Industrial Assessment Centers

Assessment #OK0612


Assessment Year 2001
SIC 3533
SIC Description Oil And Gas Field Machinery
NAICS
NAICS Description
Principal Product Water & Oil Well Drilling Equipment
Sales $ 37,500,000
# of Employees 200
Plant Area (Sq.Ft.) 314,279
Annual Production 1,000 Pieces
Production Hrs. Annual 2,340
Location (State) OK
Yearly Energy Cost $ 345,666

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,608,400 kWh $ 95,020 $ 0.026 /kWh

- Electricity Fees

- $ 142,315 -

Natural Gas

22,510 MMBtu $ 108,331 $ 4.81 /MMBtu

TOTAL ENERGY

59,496 MMBtu $ 345,666 $ 5.81 /MMBtu

Other Liquid (non-haz)

3,575 Gal $ 8,175 $ 0 /Gal

Solid Waste (non-haz)

840,000 lbs $ -10,350 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

21,735 kWh
14,545 kWh
$ 826
$ 637
0.87 %
0.67 %
$ 0.026 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

14,000 MMBtu
14,000 MMBtu
$ 88,000
$ 88,000
81.23 %
81.23 %
$ 4.81 /MMBtu

TOTAL ENERGY

14,223 MMBtu
14,149 MMBtu
$ 104,261
$ 89,650
30.16 %
25.94 %
$ 5.81 /MMBtu

Other Liquid (non-haz)

990 Gal
0 Gal
$ 2,772
$ 0
33.91 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 17,542 $ 88,000 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

14,000 MMBtu $ 88,000 $ 4.81 /MMBtu

TOTAL ENERGY

14,000 MMBtu $ 88,000 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 577 $ 1,333 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,190 kWh $ 189 $ 0.026 /kWh

- Demand Charge

37 kW $ 307 $ 0.00 /kW

TOTAL ENERGY

74 MMBtu $ 496 -

Personnel Changes

- $ 210 -

Ancillary Material Cost

- $ 627 -

TOTAL PRODUCTON

- $ 837 -
03 view
details
USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS 3.3125 N $ 5,200 $ 2,772 1.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

990 Gal $ 2,772 $ 0 /Gal

TOTAL WASTE

- $ 2,772 -
04 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 I $ 0 $ 463 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 463 -

TOTAL PRODUCTON

- $ 463 -
05 view
details
REPAIR LEAKS IN LINES AND VALVES 2.2133 I $ 720 $ 1,650 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,545 kWh $ 637 $ 0.026 /kWh

- Demand Charge

123 kW $ 1,013 $ 0.00 /kW

TOTAL ENERGY

149 MMBtu $ 1,650 -
06 view
details
USE POWER FACTOR CONTROLLERS 2.3211 N $ 5,150 $ 14,115 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

17,988 kW $ 14,115 $ 0.00 /kW

TOTAL ENERGY

0 MMBtu $ 14,115 -