Industrial Assessment Centers

Assessment #OK0582


Assessment Year 1999
SIC 3052
SIC Description Rubber & Plastics Hose & Belting
NAICS
NAICS Description
Principal Product Automobile seals
Sales $ 47,000,000
# of Employees 438
Plant Area (Sq.Ft.) 150,000
Annual Production 11,000,000 Pounds
Production Hrs. Annual 5,760
Location (State) OK
Yearly Energy Cost $ 1,067,610

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

23,337,632 kWh $ 693,264 $ 0.030 /kWh

- Demand Charge

44,080 kW $ 286,519 $ 6.50 /kW

- Electricity Fees

- $ 0 -

Natural Gas

28,331 MMBtu $ 87,827 $ 3.10 /MMBtu

TOTAL ENERGY

267,542 MMBtu $ 1,067,610 $ 3.99 /MMBtu

Other Liquid (non-haz)

168,000 Gal $ 120,000 $ 0 /Gal

Solid Waste (non-haz)

1,148,000 lbs $ 140,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,195,193 kWh
0 kWh
$ 35,942
$ 0
5.18 %
0.00 %
$ 0.030 /kWh

- Demand Charge

3,109 kW
0 kW
$ 20,136
$ 0
7.03 %
0.00 %
$ 6.50 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-320 MMBtu
0 MMBtu
$ -4,594
$ 0
-5.23 %
0.00 %
$ 3.10 /MMBtu

TOTAL ENERGY

11,930 MMBtu
0 MMBtu
$ 51,484
$ 0
4.82 %
0.00 %
$ 3.99 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

24,000 lbs
0 lbs
$ 38,650
$ 0
27.61 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
BURN A LESS EXPENSIVE GRADE OF FUEL 2.1331 K $ 21,900 $ 17,137 1.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

374,560 kWh $ 11,351 $ 0.030 /kWh

- Demand Charge

1,597 kW $ 10,380 $ 6.50 /kW

Natural Gas

-320 MMBtu $ -4,594 $ 3.10 /MMBtu

TOTAL ENERGY

3,519 MMBtu $ 17,137 -
02 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 K $ 2,000 $ 2,848 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

94,959 kWh $ 2,848 $ 0.030 /kWh

TOTAL ENERGY

973 MMBtu $ 2,848 -
03 view
details
INSTALL SPECTRAL REFLECTORS / DELAMP 2.7144 K $ 1,070 $ 5,367 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

123,388 kWh $ 3,698 $ 0.030 /kWh

- Demand Charge

257 kW $ 1,669 $ 6.50 /kW

TOTAL ENERGY

1,265 MMBtu $ 5,367 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 K $ 3,864 $ 12,573 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

290,445 kWh $ 8,709 $ 0.030 /kWh

- Demand Charge

605 kW $ 3,864 $ 6.50 /kW

TOTAL ENERGY

2,977 MMBtu $ 12,573 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 K $ 6,500 $ 13,559 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

311,841 kWh $ 9,336 $ 0.030 /kWh

- Demand Charge

650 kW $ 4,223 $ 6.50 /kW

TOTAL ENERGY

3,196 MMBtu $ 13,559 -
06 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 K $ 165,000 $ 56,000 2.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 56,000 -

TOTAL PRODUCTON

- $ 56,000 -
07 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 K $ 10,000 $ 38,250 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 38,250 $ 0 /lbs

TOTAL WASTE

- $ 38,250 -
08 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 K $ 0 $ 400 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24,000 lbs $ 400 $ 0 /lbs

TOTAL WASTE

- $ 400 -