Industrial Assessment Centers

Assessment #OK0581


Assessment Year 1999
SIC 3592
SIC Description Carburetors, Pistons, Rings, Valves
NAICS
NAICS Description
Principal Product Pistons
Sales $ 15,000,000
# of Employees 90
Plant Area (Sq.Ft.) 23,000
Annual Production 52,000 Not Available
Production Hrs. Annual 4,992
Location (State) OK
Yearly Energy Cost $ 82,594

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,769,344 kWh $ 80,289 $ 0.045 /kWh

- Electricity Fees

- $ 1,606 -

Natural Gas

132 MMBtu $ 699 $ 5.30 /MMBtu

TOTAL ENERGY

18,268 MMBtu $ 82,594 $ 4.52 /MMBtu

Other Liquid (non-haz)

22,054 Gal $ 1,100 $ 0 /Gal

Solid Waste (non-haz)

761,330 lbs $ 1,040 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

393,025 kWh
0 kWh
$ 14,510
$ 0
18.07 %
0.00 %
$ 0.045 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.30 /MMBtu

TOTAL ENERGY

4,029 MMBtu
0 MMBtu
$ 14,510
$ 0
17.57 %
0.00 %
$ 4.52 /MMBtu

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 2,370
$ 0
227.88 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 K $ 1,400 $ 11,374 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

287,808 kWh $ 11,374 $ 0.045 /kWh

TOTAL ENERGY

2,950 MMBtu $ 11,374 -
02 view
details
BURN A LESS EXPENSIVE GRADE OF FUEL 2.1331 K $ 2,395 $ -2,220 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-32,825 kWh $ -2,220 $ 0.045 /kWh

TOTAL ENERGY

-336 MMBtu $ -2,220 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 K $ 340 $ 4,695 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

121,336 kWh $ 4,695 $ 0.045 /kWh

TOTAL ENERGY

1,244 MMBtu $ 4,695 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 K $ 1,098 $ 568 1.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,361 kWh $ 568 $ 0.045 /kWh

TOTAL ENERGY

147 MMBtu $ 568 -
05 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 K $ 224 $ 218 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 93 $ 0.045 /kWh

TOTAL ENERGY

24 MMBtu $ 93 -

Ancillary Material Cost

- $ 125 -

TOTAL PRODUCTON

- $ 125 -
06 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 K $ 31,000 $ 24,960 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 24,960 -

TOTAL PRODUCTON

- $ 24,960 -
07 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 K $ 2,000 $ 2,370 0.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 2,370 $ 0 /lbs

TOTAL WASTE

- $ 2,370 -