Industrial Assessment Centers

Assessment #OD0093


Assessment Year 1997
SIC 3541
SIC Description Machine Tools, Metal Cutting Types
NAICS
NAICS Description
Principal Product Special Machine Tools
Sales $ 20,000,000
# of Employees 190
Plant Area (Sq.Ft.) 187,000
Annual Production 15 Pieces
Production Hrs. Annual 4,420
Location (State) VA
Yearly Energy Cost $ 452,430

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,648,007 kWh $ 143,623 $ 0.022 /kWh

- Demand Charge

27,062 kW $ 213,174 $ 7.88 /kW

- Electricity Fees

- $ 69,384 -

Natural Gas

4,068 MMBtu $ 26,249 $ 6.45 /MMBtu

TOTAL ENERGY

72,210 MMBtu $ 452,430 $ 6.27 /MMBtu

Water Disposal

762,212 Gal $ 1,465 $ 0 /Gal

Other Liquid (haz)

775 Gal $ 0 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

155,041 kWh
155,041 kWh
$ 1,740
$ 1,740
1.21 %
1.21 %
$ 0.022 /kWh

- Demand Charge

412 kW
412 kW
$ 3,250
$ 3,250
1.52 %
1.52 %
$ 7.88 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

109 MMBtu
0 MMBtu
$ 1,164
$ 0
4.43 %
0.00 %
$ 6.45 /MMBtu

TOTAL ENERGY

1,698 MMBtu
1,589 MMBtu
$ 6,154
$ 4,990
1.36 %
1.10 %
$ 6.27 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Other Liquid (haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 11,164 $ 4,668 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

126,612 kWh $ 1,418 $ 0.022 /kWh

- Demand Charge

412 kW $ 3,250 $ 7.88 /kW

TOTAL ENERGY

1,298 MMBtu $ 4,668 -
02 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 I $ 560 $ 322 1.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,429 kWh $ 322 $ 0.022 /kWh

TOTAL ENERGY

291 MMBtu $ 322 -
03 view
details
REPROCESS SPENT OILS ON SITE FOR RE-USE 3.5112 N $ 3,797 $ 1,164 3.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

109 MMBtu $ 1,164 $ 6.45 /MMBtu

TOTAL ENERGY

109 MMBtu $ 1,164 -
04 view
details
SEGREGATE METALS FOR SALE TO A RECYCLER 3.5246 N $ 0 $ 2,500 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

300,000 lbs $ 2,500 $ 0 /lbs

TOTAL WASTE

- $ 2,500 -