Industrial Assessment Centers

Assessment #NV0085


Assessment Year 1997
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS
NAICS Description
Principal Product Precision Fluid Measuring Devices
Sales $ 37,000,000
# of Employees 385
Plant Area (Sq.Ft.) 221,000
Annual Production 360,000 Pieces
Production Hrs. Annual 4,862
Location (State) NV
Yearly Energy Cost $ 254,349

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,920,574 kWh $ 130,996 $ 0.045 /kWh

- Demand Charge

8,275 kW $ 76,792 $ 9.28 /kW

- Electricity Fees

- $ -2,280 -

Natural Gas

9,334 MMBtu $ 48,841 $ 5.23 /MMBtu

TOTAL ENERGY

39,270 MMBtu $ 254,349 $ 6.48 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

418,230 kWh
31,946 kWh
$ 18,815
$ 1,437
14.36 %
1.10 %
$ 0.045 /kWh

- Demand Charge

1,014 kW
61 kW
$ 9,411
$ 566
12.26 %
0.74 %
$ 9.28 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,217 MMBtu
369 MMBtu
$ 11,575
$ 2,150
23.70 %
4.40 %
$ 5.23 /MMBtu

TOTAL ENERGY

6,503 MMBtu
696 MMBtu
$ 39,801
$ 4,153
15.65 %
1.63 %
$ 6.48 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 200 $ 464 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,258 kWh $ 464 $ 0.045 /kWh

TOTAL ENERGY

105 MMBtu $ 464 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 196 $ 219 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 145 $ 0.045 /kWh

- Demand Charge

8 kW $ 74 $ 9.28 /kW

TOTAL ENERGY

33 MMBtu $ 219 -
03 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 6,283 $ 26,223 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

386,284 kWh $ 17,378 $ 0.045 /kWh

- Demand Charge

953 kW $ 8,845 $ 9.28 /kW

TOTAL ENERGY

3,959 MMBtu $ 26,223 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 400 $ 701 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,533 kWh $ 701 $ 0.045 /kWh

TOTAL ENERGY

159 MMBtu $ 701 -
05 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 2,850 $ 1,705 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

335 MMBtu $ 1,705 $ 5.23 /MMBtu

TOTAL ENERGY

335 MMBtu $ 1,705 -
06 view
details
REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS 2.2523 N $ 2,830 $ 2,994 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

588 MMBtu $ 2,994 $ 5.23 /MMBtu

TOTAL ENERGY

588 MMBtu $ 2,994 -
07 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 N $ 1,520 $ 6,431 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,260 MMBtu $ 6,431 $ 5.23 /MMBtu

TOTAL ENERGY

1,260 MMBtu $ 6,431 -
08 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 159 $ 127 1.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,931 kWh $ 127 $ 0.045 /kWh

TOTAL ENERGY

30 MMBtu $ 127 -
09 view
details
COVER OPEN TANKS 2.2514 I $ 188 $ 937 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

53 kW $ 492 $ 9.28 /kW

Natural Gas

34 MMBtu $ 445 $ 5.23 /MMBtu

TOTAL ENERGY

34 MMBtu $ 937 -
10 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 N $ 500 $ 6,250 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 6,250 $ 0 /lbs

TOTAL WASTE

- $ 6,250 -
11 view
details
SEGREGATE METALS FOR SALE TO A RECYCLER 3.5246 I $ 150 $ 1,000 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

30,060 lbs $ 1,000 $ 0 /lbs

TOTAL WASTE

- $ 1,000 -
12 view
details
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS 2.3132 I $ 147 $ 338 0.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 338 -

TOTAL PRODUCTON

- $ 338 -