Industrial Assessment Centers

Assessment #ND0341


Assessment Year 1999
SIC 3315
SIC Description Steel Wire And Related Products
NAICS
NAICS Description
Principal Product Steel Wire
Sales $ 8,000,000
# of Employees 65
Plant Area (Sq.Ft.) 200,000
Annual Production 14,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) IN
Yearly Energy Cost $ 391,206

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,643,904 kWh $ 83,167 $ 0.011 /kWh

- Demand Charge

19,453 kW $ 308,039 $ 15.84 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

78,350 MMBtu $ 391,206 $ 4.99 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

544,256 kWh
31,067 kWh
$ 6,034
$ 344
7.26 %
0.41 %
$ 0.011 /kWh

- Demand Charge

985 kW
0 kW
$ 15,591
$ 0
5.06 %
0.00 %
$ 15.84 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

5,579 MMBtu
318 MMBtu
$ 21,625
$ 344
5.53 %
0.09 %
$ 4.99 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 N $ 60,343 $ 22,377 2.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

538,687 kWh $ 5,972 $ 0.011 /kWh

- Demand Charge

1,036 kW $ 16,405 $ 15.84 /kW

TOTAL ENERGY

5,522 MMBtu $ 22,377 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 200 $ 128 1.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,517 kWh $ 40 $ 0.011 /kWh

- Demand Charge

6 kW $ 88 $ 15.84 /kW

TOTAL ENERGY

36 MMBtu $ 128 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 180 $ 344 0.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,067 kWh $ 344 $ 0.011 /kWh

TOTAL ENERGY

318 MMBtu $ 344 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 300 $ 3 100.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,052 kWh $ 22 $ 0.011 /kWh

- Demand Charge

3 kW $ 44 $ 15.84 /kW

TOTAL ENERGY

21 MMBtu $ 66 -

Personnel Changes

- $ -116 -

Ancillary Material Cost

- $ 53 -

TOTAL PRODUCTON

- $ -63 -
05 view
details
APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES 2.8121 I $ 250 $ 4,719 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 4,719 -

TOTAL PRODUCTON

- $ 4,719 -
06 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 N $ 336 $ -177 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ -177 -

TOTAL PRODUCTON

- $ -177 -
07 view
details
PAY BILLS ON TIME TO AVOID LATE FEES 4.8210 N $ 250 $ 9,218 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 9,218 $ 0 /Gal

TOTAL WASTE

- $ 9,218 -
08 view
details
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER 3.4114 N $ 120,000 $ 90,862 1.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-31,067 kWh $ -344 $ 0.011 /kWh

- Demand Charge

-60 kW $ -946 $ 15.84 /kW

TOTAL ENERGY

-318 MMBtu $ -1,290 -

Water Consumption

- $ 92,152 -

TOTAL PRODUCTON

- $ 92,152 -