Industrial Assessment Centers

Assessment #ND0335


Assessment Year 1999
SIC 2431
SIC Description Millwork
NAICS
NAICS Description
Principal Product Wood Moldings
Sales $ 4,880,000
# of Employees 56
Plant Area (Sq.Ft.) 85,000
Annual Production 2,100,000 Thousand Feet
Production Hrs. Annual 2,080
Location (State) IN
Yearly Energy Cost $ 113,715

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,173,798 kWh $ 83,387 $ 0.071 /kWh

- Demand Charge

2,895 kW $ 30,328 $ 10.48 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

12,031 MMBtu $ 113,715 $ 9.45 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

121,629 kWh
121,629 kWh
$ 8,100
$ 8,100
9.71 %
9.71 %
$ 0.071 /kWh

- Demand Charge

536 kW
536 kW
$ 5,409
$ 5,409
17.84 %
17.84 %
$ 10.48 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

1,246 MMBtu
1,246 MMBtu
$ 13,509
$ 13,509
11.88 %
11.88 %
$ 9.45 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
DEVELOP A REPAIR/REPLACE POLICY 2.4151 I $ 31,164 $ 13,184 2.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

76,202 kWh $ 5,296 $ 0.071 /kWh

- Demand Charge

362 kW $ 3,634 $ 10.48 /kW

TOTAL ENERGY

781 MMBtu $ 8,930 -

Personnel Changes

- $ 4,254 -

TOTAL PRODUCTON

- $ 4,254 -
02 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 9,101 $ 4,904 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,360 kWh $ 1,825 $ 0.071 /kWh

- Demand Charge

140 kW $ 1,512 $ 10.48 /kW

TOTAL ENERGY

321 MMBtu $ 3,337 -

Personnel Changes

- $ 1,567 -

TOTAL PRODUCTON

- $ 1,567 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 1,603 $ 511 3.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 281 $ 0.071 /kWh

- Demand Charge

26 kW $ 230 $ 10.48 /kW

TOTAL ENERGY

45 MMBtu $ 511 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 430 $ 477 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,810 kWh $ 297 $ 0.071 /kWh

- Demand Charge

8 kW $ 33 $ 10.48 /kW

TOTAL ENERGY

39 MMBtu $ 330 -

Ancillary Material Cost

- $ 147 -

TOTAL PRODUCTON

- $ 147 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 120 $ 272 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 272 $ 0.071 /kWh

TOTAL ENERGY

33 MMBtu $ 272 -
06 view
details
USE OPTIMUM TEMPERATURE 2.2211 I $ 10 $ 78 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,758 kWh $ 78 $ 0.071 /kWh

TOTAL ENERGY

18 MMBtu $ 78 -
07 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 50 $ 51 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

879 kWh $ 51 $ 0.071 /kWh

TOTAL ENERGY

9 MMBtu $ 51 -