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U.S. Department of Energy Energy Efficiency and Renewable Energy
IAC Field Managers

Industrial Assessment Centers

Assessment #ND0258


Assessment Year 1996
SIC 2451
SIC Description Mobile Homes
NAICS
NAICS Description
Principal Product Prefabricated Homes
Sales $ 30,000,000
# of Employees 131
Plant Area (Sq.Ft.) 100,000
Annual Production 12,000 Not Available
Production Hrs. Annual 2,080
Location (State) IN
Yearly Energy Cost $ 57,309

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 612,544 kWh $ 28,926 $ 0.047 /kWh

- Demand Charge

 2,262 kW $ 9,654 $ 4.27 /kW

- Electricity Fees

 - $ 0 -

Natural Gas

 4,464 MMBtu $ 18,729 $ 4.20 /MMBtu

TOTAL ENERGY

 10,743 MMBtu $ 57,309 $ 5.33 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 174,677 kWh
0 kWh		 $ 8,392
$ 0		 29.01 %
0.00 %		 $ 0.047 /kWh

- Demand Charge

 129 kW
0 kW		 $ 553
$ 0		 5.73 %
0.00 %		 $ 4.27 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 -15 MMBtu
0 MMBtu		 $ -62
$ 0		 -0.33 %
0.00 %		 $ 4.20 /MMBtu

TOTAL ENERGY

 1,775 MMBtu
0 MMBtu		 $ 8,883
$ 0		 15.50 %
0.00 %		 $ 5.33 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 K $ 190 $ 2,082 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 32,239 kWh $ 1,562 $ 0.047 /kWh

- Demand Charge

 121 kW $ 520 $ 4.27 /kW

TOTAL ENERGY

 330 MMBtu $ 2,082 -
02 view
details		 INSTALL OCCUPANCY SENSORS 2.7135 K $ 200 $ 181 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 3,810 kWh $ 181 $ 0.047 /kWh

TOTAL ENERGY

 39 MMBtu $ 181 -
03 view
details		 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 K $ 248 $ 135 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 1,465 kWh $ 102 $ 0.047 /kWh

- Demand Charge

 8 kW $ 33 $ 4.27 /kW

TOTAL ENERGY

 15 MMBtu $ 135 -
04 view
details		 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 K $ 545 $ 5,435 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 115,182 kWh $ 5,435 $ 0.047 /kWh

TOTAL ENERGY

 1,181 MMBtu $ 5,435 -
05 view
details		 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 K $ 800 $ 191 4.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 4,103 kWh $ 191 $ 0.047 /kWh

TOTAL ENERGY

 42 MMBtu $ 191 -
06 view
details		 USE MORE EFFICIENT LIGHT SOURCE 2.7143 K $ 640 $ 58 11.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 879 kWh $ 58 $ 0.047 /kWh

TOTAL ENERGY

 9 MMBtu $ 58 -
07 view
details		 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 K $ 300 $ 162 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 3,517 kWh $ 224 $ 0.047 /kWh

Natural Gas

 -15 MMBtu $ -62 $ 4.20 /MMBtu

TOTAL ENERGY

 21 MMBtu $ 162 -
08 view
details		 TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 K $ 420 $ 639 0.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 13,482 kWh $ 639 $ 0.047 /kWh

TOTAL ENERGY

 138 MMBtu $ 639 -
09 view
details		 REPLACE CLOTH RAGS WITH PAPER TOWELS 3.7137 K $ 475 $ 770 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

 - $ 770 -

TOTAL PRODUCTON

 - $ 770 -