Industrial Assessment Centers

Assessment #ND0252


Assessment Year 1996
SIC 3433
SIC Description Heating Equipment, Except Electric
NAICS
NAICS Description
Principal Product heaters
Sales $ 1,000,000
# of Employees 125
Plant Area (Sq.Ft.) 34,400
Annual Production 3,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IN
Yearly Energy Cost $ 105,103

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,260,258 kWh $ 82,816 $ 0.066 /kWh

- Demand Charge

2,522 kW $ 21,196 $ 8.40 /kW

- Electricity Fees

- $ -8,976 -

Natural Gas

2,444 MMBtu $ 10,067 $ 4.12 /MMBtu

TOTAL ENERGY

15,362 MMBtu $ 105,103 $ 6.84 /MMBtu

Solid Waste (non-haz)

200 lbs $ 0 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

56,858 kWh
28,136 kWh
$ 3,462
$ 1,684
4.18 %
2.03 %
$ 0.066 /kWh

- Demand Charge

98 kW
47 kW
$ 768
$ 273
3.62 %
1.29 %
$ 8.40 /kW

- Electricity Fees

- $ 1,562
$ 0
-17.40 %
0.00 %
-

Natural Gas

-11 MMBtu
0 MMBtu
$ -44
$ 0
-0.44 %
0.00 %
$ 4.12 /MMBtu

TOTAL ENERGY

571 MMBtu
288 MMBtu
$ 5,748
$ 1,957
5.47 %
1.86 %
$ 6.84 /MMBtu

Solid Waste (non-haz)

200 lbs
200 lbs
$ 4,116
$ 4,116
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 500 $ 1,615 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,050 kWh $ 1,178 $ 0.066 /kWh

- Demand Charge

45 kW $ 437 $ 8.40 /kW

TOTAL ENERGY

195 MMBtu $ 1,615 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 670 $ 562 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,034 kWh $ 365 $ 0.066 /kWh

- Demand Charge

15 kW $ 197 $ 8.40 /kW

TOTAL ENERGY

72 MMBtu $ 562 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,000 $ 447 2.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,327 kWh $ 447 $ 0.066 /kWh

TOTAL ENERGY

75 MMBtu $ 447 -
04 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 67 $ 223 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,517 kWh $ 223 $ 0.066 /kWh

TOTAL ENERGY

36 MMBtu $ 223 -
05 view
details
COMBINE UTILITY METERS 2.8112 N $ 4,000 $ 1,562 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 1,562 -

TOTAL ENERGY

0 MMBtu $ 1,562 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 540 $ 285 1.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 209 $ 0.066 /kWh

- Demand Charge

32 kW $ 76 $ 8.40 /kW

TOTAL ENERGY

33 MMBtu $ 285 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 100 $ 887 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,361 kWh $ 887 $ 0.066 /kWh

TOTAL ENERGY

147 MMBtu $ 887 -
08 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 1,000 $ 167 5.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 153 $ 0.066 /kWh

- Demand Charge

6 kW $ 58 $ 8.40 /kW

Natural Gas

-11 MMBtu $ -44 $ 4.12 /MMBtu

TOTAL ENERGY

13 MMBtu $ 167 -
09 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 I $ 800 $ 4,116 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

200 lbs $ 4,116 $ 0 /lbs

TOTAL WASTE

- $ 4,116 -