Industrial Assessment Centers

Assessment #ND0203


Assessment Year 1994
SIC 3061
SIC Description Mechanical Rubber Goods
NAICS
NAICS Description
Principal Product Rubber
Sales $ 21,000,000
# of Employees 260
Plant Area (Sq.Ft.) 100,000
Annual Production 0 Not Available
Production Hrs. Annual 7,200
Location (State) IN
Yearly Energy Cost $ 429,557

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,315,651 kWh $ 355,365 $ 0.067 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

14,389 MMBtu $ 74,192 $ 5.16 /MMBtu

TOTAL ENERGY

68,874 MMBtu $ 429,557 $ 6.24 /MMBtu

Water Disposal

128,534 Gal $ 22,932 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

398,886 kWh
172,040 kWh
$ 26,670
$ 11,501
7.50 %
3.24 %
$ 0.067 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

735 MMBtu
472 MMBtu
$ 3,927
$ 2,437
5.29 %
3.28 %
$ 5.16 /MMBtu

TOTAL ENERGY

4,823 MMBtu
2,235 MMBtu
$ 30,597
$ 13,938
7.12 %
3.24 %
$ 6.24 /MMBtu

Water Disposal

76,505 Gal
0 Gal
$ 13,594
$ 194
59.28 %
0.85 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 750 $ 13,693 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

204,865 kWh $ 13,693 $ 0.067 /kWh

TOTAL ENERGY

2,100 MMBtu $ 13,693 -
02 view
details
REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER 3.4114 N $ 13,000 $ 13,400 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

76,505 Gal $ 13,400 $ 0 /Gal

TOTAL WASTE

- $ 13,400 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 5,530 $ 6,176 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

92,321 kWh $ 6,176 $ 0.067 /kWh

TOTAL ENERGY

946 MMBtu $ 6,176 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,045 $ 5,325 0.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

79,719 kWh $ 5,325 $ 0.067 /kWh

TOTAL ENERGY

817 MMBtu $ 5,325 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 200 $ 2,350 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

455 MMBtu $ 2,350 $ 5.16 /MMBtu

TOTAL ENERGY

455 MMBtu $ 2,350 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 400 $ 1,476 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,981 kWh $ 1,476 $ 0.067 /kWh

TOTAL ENERGY

225 MMBtu $ 1,476 -
07 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 500 $ 890 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

147 MMBtu $ 890 $ 5.16 /MMBtu

TOTAL ENERGY

147 MMBtu $ 890 -
08 view
details
DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 N $ 500 $ 600 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

116 MMBtu $ 600 $ 5.16 /MMBtu

TOTAL ENERGY

116 MMBtu $ 600 -
09 view
details
CHECK FOR ACCURACY OF UTILITY METERS 2.8111 I $ 0 $ 194 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 194 $ 0 /Gal

TOTAL WASTE

- $ 194 -
10 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 I $ 40 $ 87 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

17 MMBtu $ 87 $ 5.16 /MMBtu

TOTAL ENERGY

17 MMBtu $ 87 -