Industrial Assessment Centers

Assessment #ND0149


Assessment Year 1993
SIC 2657
SIC Description Folding Paperboard Boxes
NAICS
NAICS Description
Principal Product Printed Folding Cereal Cartons
Sales $ 32,000,000
# of Employees 95
Plant Area (Sq.Ft.) 62,900
Annual Production 500,000,000 Pieces
Production Hrs. Annual 7,490
Location (State) IN
Yearly Energy Cost $ 246,978

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,581,477 kWh $ 229,835 $ 0.050 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

3,514 MMBtu $ 17,143 $ 4.88 /MMBtu

TOTAL ENERGY

50,474 MMBtu $ 246,978 $ 4.89 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

155,333 kWh
91,148 kWh
$ 7,801
$ 4,577
3.39 %
1.99 %
$ 0.050 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

786 MMBtu
0 MMBtu
$ 2,637
$ 0
15.38 %
0.00 %
$ 4.88 /MMBtu

TOTAL ENERGY

2,379 MMBtu
935 MMBtu
$ 10,438
$ 4,577
4.23 %
1.85 %
$ 4.89 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 759 $ 2,563 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,996 kWh $ 2,563 $ 0.050 /kWh

TOTAL ENERGY

523 MMBtu $ 2,563 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 266 $ 3,224 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

64,185 kWh $ 3,224 $ 0.050 /kWh

TOTAL ENERGY

658 MMBtu $ 3,224 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 500 $ 2,014 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,152 kWh $ 2,014 $ 0.050 /kWh

TOTAL ENERGY

412 MMBtu $ 2,014 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 2,430 $ 1,210 2.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

248 MMBtu $ 1,210 $ 4.88 /MMBtu

TOTAL ENERGY

248 MMBtu $ 1,210 -
05 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 12,000 $ 1,427 8.41
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

538 MMBtu $ 1,427 $ 4.88 /MMBtu

TOTAL ENERGY

538 MMBtu $ 1,427 -