Industrial Assessment Centers

Assessment #NC0457


Assessment Year 2012
SIC 3534
SIC Description Elevators And Moving Stairways
NAICS 333921
NAICS Description Elevator and Moving Stairway Manufacturing
Principal Product Escalators
Sales $ 40,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 500 Pieces
Production Hrs. Annual 2,500
Location (State) NC
Yearly Energy Cost $ 332,941

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,098,000 kWh $ 157,212 $ 0.051 /kWh

- Demand Charge

10,588 kW $ 89,827 $ 8.48 /kW

- Electricity Fees

- $ 0 -

Natural Gas

9,895 MMBtu $ 85,902 $ 8.68 /MMBtu

TOTAL ENERGY

41,650 MMBtu $ 332,941 $ 7.99 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

224,029 kWh
75,996 kWh
$ 11,380
$ 3,860
7.24 %
2.46 %
$ 0.051 /kWh

- Demand Charge

1,757 kW
326 kW
$ 14,669
$ 2,717
16.33 %
3.02 %
$ 8.48 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

249 MMBtu
0 MMBtu
$ 2,161
$ 0
2.52 %
0.00 %
$ 8.68 /MMBtu

TOTAL ENERGY

2,545 MMBtu
779 MMBtu
$ 28,210
$ 6,577
8.47 %
1.98 %
$ 7.99 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 7,711 $ 1,926 4.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,535 kWh $ 1,196 $ 0.051 /kWh

- Demand Charge

113 kW $ 942 $ 8.48 /kW

TOTAL ENERGY

241 MMBtu $ 2,138 -

Ancillary Material Cost

- $ -212 -

TOTAL PRODUCTON

- $ -212 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 525 $ 415 1.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,187 kWh $ 415 $ 0.051 /kWh

TOTAL ENERGY

84 MMBtu $ 415 -
03 view
details
LOWER CEILING TO REDUCE CONDITIONED SPACE 2.7292 N $ 40,000 $ 19,472 2.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

148,033 kWh $ 7,520 $ 0.051 /kWh

- Demand Charge

1,431 kW $ 11,952 $ 8.48 /kW

TOTAL ENERGY

1,517 MMBtu $ 19,472 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 508 0.79
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,595 kWh $ 284 $ 0.051 /kWh

- Demand Charge

27 kW $ 224 $ 8.48 /kW

TOTAL ENERGY

57 MMBtu $ 508 -
05 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 0 $ 3,516 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,679 kWh $ 1,965 $ 0.051 /kWh

- Demand Charge

186 kW $ 1,551 $ 8.48 /kW

TOTAL ENERGY

396 MMBtu $ 3,516 -
06 view
details
USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS 2.2424 N $ 2,000 $ 2,161 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

249 MMBtu $ 2,161 $ 8.68 /MMBtu

TOTAL ENERGY

249 MMBtu $ 2,161 -