Industrial Assessment Centers

Assessment #NC0451


Assessment Year 2012
SIC 3069
SIC Description Fabricated Rubber Products, Nec
NAICS 326299
NAICS Description All Other Rubber Product Manufacturing
Principal Product Solid rubber wheels
Sales $ 3,600,000
# of Employees 30
Plant Area (Sq.Ft.) 53,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) NC
Yearly Energy Cost $ 115,838

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,247,300 kWh $ 76,173 $ 0.034 /kWh

- Demand Charge

4,220 kW $ 39,665 $ 9.40 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

23,035 MMBtu $ 115,838 $ 5.03 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

250,938 kWh
173,388 kWh
$ 8,504
$ 5,876
11.16 %
7.71 %
$ 0.034 /kWh

- Demand Charge

410 kW
294 kW
$ 3,855
$ 2,769
9.72 %
6.98 %
$ 9.40 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,572 MMBtu
1,777 MMBtu
$ 12,359
$ 8,645
10.67 %
7.46 %
$ 5.03 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 14,320 $ 5,790 2.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

129,948 kWh $ 4,404 $ 0.034 /kWh

- Demand Charge

188 kW $ 1,771 $ 9.40 /kW

TOTAL ENERGY

1,332 MMBtu $ 6,175 -

Ancillary Material Cost

- $ -385 -

TOTAL PRODUCTON

- $ -385 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,674 $ 444 3.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,618 kWh $ 190 $ 0.034 /kWh

- Demand Charge

27 kW $ 254 $ 9.40 /kW

TOTAL ENERGY

58 MMBtu $ 444 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 533 $ 252 2.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,433 kWh $ 252 $ 0.034 /kWh

TOTAL ENERGY

76 MMBtu $ 252 -
04 view
details
MINIMIZE CONDENSER COOLING WATER TEMPERATURE 2.2623 N $ 1,800 $ 2,656 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

77,550 kWh $ 2,628 $ 0.034 /kWh

- Demand Charge

116 kW $ 1,086 $ 9.40 /kW

TOTAL ENERGY

795 MMBtu $ 3,714 -

Water Disposal

-211,600 Gal $ -1,058 $ 0 /Gal

TOTAL WASTE

- $ -1,058 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 4,075 $ 1,516 2.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,929 kWh $ 845 $ 0.034 /kWh

- Demand Charge

71 kW $ 671 $ 9.40 /kW

TOTAL ENERGY

256 MMBtu $ 1,516 -
06 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 100 $ 158 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,460 kWh $ 185 $ 0.034 /kWh

- Demand Charge

8 kW $ 73 $ 9.40 /kW

TOTAL ENERGY

56 MMBtu $ 258 -

Ancillary Material Cost

- $ -100 -

TOTAL PRODUCTON

- $ -100 -