Industrial Assessment Centers
Assessment #NC0424
| Assessment Year | 2011 |
|---|---|
| SIC | 2281 |
| SIC Description | Yarn Spinning Mills |
| NAICS | 313111 |
| NAICS Description | Yarn Spinning Mills |
| Principal Product | Yarn |
| Sales | $ 108,000,000 |
| # of Employees | 260 |
| Plant Area (Sq.Ft.) | 343,186 |
| Annual Production | 86,400,000 Pounds |
| Production Hrs. Annual | 8,400 |
| Location (State) | NC |
| Yearly Energy Cost | $ 5,795,661 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
93,038,400 kWh | $ 3,996,818 | $ 0.043 /kWh |
- Demand Charge |
151,328 kW | $ 1,786,820 | $ 11.81 /kW |
- Electricity Fees |
- | $ 12,023 | - |
TOTAL ENERGY |
953,653 MMBtu | $ 5,795,661 | $ 6.08 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,435,668 kWh 1,029,996 kWh |
$ 61,676 $ 44,248 |
1.54 % 1.11 % |
$ 0.043 /kWh |
- Demand Charge |
1,678 kW 1,240 kW |
$ 19,886 $ 14,690 |
1.11 % 0.82 % |
$ 11.81 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
14,716 MMBtu 10,558 MMBtu |
$ 81,562 $ 58,938 |
1.41 % 1.02 % |
$ 6.08 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE | 3.4141 | N | $ 142,273 | $ 51,507 | 2.76 | ||||||||||||||||||||||||||||
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| 02 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 112,768 | $ 30,681 | 3.68 | ||||||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 4,435 | $ 2,430 | 1.83 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 78,795 | $ 16,685 | 4.72 | ||||||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 100 | $ 4,791 | 0.02 | ||||||||||||||||||||||||||||
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| 06 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | N | $ 74,990 | $ 27,638 | 2.71 | ||||||||||||||||||||||||||||
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