Industrial Assessment Centers
Assessment #NC0422
| Assessment Year | 2011 |
|---|---|
| SIC | 3586 |
| SIC Description | Measuring And Dispensing Pumps |
| NAICS | 333913 |
| NAICS Description | Measuring and Dispensing Pump Manufacturing |
| Principal Product | Gas dispensers |
| Sales | $ 450,000,000 |
| # of Employees | 1,100 |
| Plant Area (Sq.Ft.) | 885,000 |
| Annual Production | 25,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Yearly Energy Cost | $ 1,353,516 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,352,000 kWh | $ 850,650 | $ 0.049 /kWh |
- Demand Charge |
40,206 kW | $ 183,072 | $ 4.55 /kW |
- Electricity Fees |
- | $ 36 | - |
Natural Gas |
55,184 MMBtu | $ 319,758 | $ 5.79 /MMBtu |
TOTAL ENERGY |
233,044 MMBtu | $ 1,353,516 | $ 5.81 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
944,603 kWh 0 kWh |
$ 35,466 $ 0 |
4.17 % 0.00 % |
$ 0.049 /kWh |
- Demand Charge |
602 kW 0 kW |
$ 4,470 $ 0 |
2.44 % 0.00 % |
$ 4.55 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
9,061 MMBtu 0 MMBtu |
$ 52,501 $ 0 |
16.42 % 0.00 % |
$ 5.79 /MMBtu |
TOTAL ENERGY |
18,743 MMBtu 0 MMBtu |
$ 92,437 $ 0 |
6.83 % 0.00 % |
$ 5.81 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | N | $ 1,000 | $ 3,623 | 0.28 | ||||||||||||||||||||||||||||
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| 02 | view details |
REPLACE BOILER | 2.1224 | N | $ 37,000 | $ 17,336 | 2.13 | ||||||||||||||||||||||||||||
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| 03 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | N | $ 10,000 | $ 15,021 | 0.67 | ||||||||||||||||||||||||||||
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| 04 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 1,618 | $ 3,316 | 0.49 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 38,000 | $ 8,982 | 4.23 | ||||||||||||||||||||||||||||
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| 06 | view details |
COVER OPEN TANKS | 2.2514 | N | $ 15,000 | $ 11,237 | 1.33 | ||||||||||||||||||||||||||||
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| 07 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 1,500 | $ 15,795 | 0.09 | ||||||||||||||||||||||||||||
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| 08 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 22,930 | $ 10,815 | 2.12 | ||||||||||||||||||||||||||||
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| 09 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 100 | $ 6,211 | 0.02 | ||||||||||||||||||||||||||||
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| 10 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 100 | $ 2,027 | 0.05 | ||||||||||||||||||||||||||||
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| 11 | view details |
PAY UTILITY BILLS ON TIME | 2.8123 | N | $ 0 | $ 3,586 | 0.00 | ||||||||||||||||||||||||||||
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